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EGR Position Sensor

  1. Disconnect vacuum hose from EGR valve and connect vacuum pump. Disconnect EGR position sensor connector. Turn ignition on. Check voltage of each terminal. See Fig 1 . See EGR POSITION SENSOR VOLTAGE table.
    EGR POSITION SENSOR VOLTAGE

    Terminal Voltage (No Vacuum) Voltage (6 in. Hg Vac.)
    "A" .7 4.7
    "B" 1.5 or less 1.5 or less
    "C" 4.5-5.5 4.5-5.5
    Fig 1: Checking EGR Position Sensor
    G94894Courtesy of MAZDA MOTORS CORP.
  2. If voltage reading is not as specified at terminals "B" and "C", check wiring harness and ECU terminals "1D", "1F", and "1G". See PIN VOLTAGE CHARTS article.
  3. If voltage is not as specified at terminal "A", check wiring harness and ECU. Disconnect sensor connector. Using an ohmmeter, check resistance between sensor terminals while applying 6 in. Hg to EGR control valve. See EGR POSITION SENSOR RESISTANCE  table.
EGR POSITION SENSOR RESISTANCE

Terminals Ohms
"B"-"C" 5000
"A"-"C" 0-5500
"A"-"B" 700-6000