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CMP Synchronizer: Installation

  1. Install Synchro Positioner (49 UN01 148) on synchronizer housing. See Fig 1 . Rotate synchronizer shaft until vane on shaft aligns with slot on synchro positioner. Rotate synchro positioner until engaged into notch in housing. Dip drive gear in engine oil.
  2. Rotate synchro positioner 60 degrees counterclockwise of crankshaft centerline before inserting synchronizer assembly into engine. See Fig 3 .
  3. As synchronizer is inserted into engine. synchronizer will rotate. When seated, synchro positioner should point at about 30° offset from engine centerline. Synchronizer electrical connector should be located in original position.
  4. Install hold-down clamp and tighten bolt to specification. See TORQUE SPECIFICATIONS  . Install CMP sensor to synchronizer and tighten to specification. Reconnect wiring to CMP sensor. Connect negative battery cable.
Fig 1: Installing Synchro Positioner On Synchronizer Assembly (Typical)
G95I35855Courtesy of FORD MOTOR CO.
Fig 2: Exploded View Of CMP Synchronizer Assembly
G95H35854Courtesy of FORD MOTOR CO.
Fig 3: Positioning Synchronizer For Installation
G95J35856Courtesy of FORD MOTOR CO.
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