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Main Control Valve Body: Installation

  1. Install the manual control valve.
    Fig 1: Installing Manual Control Valve
    G01163161
    NOTE: Inspect the solenoid valve body harness connector O-ring seal for damage. Install a new O-ring seal, if damaged, before installing the connector into the case.
  2. Push the solenoid valve body harness connector into the case.
    Fig 2: Pushing Solenoid Valve Body Harness Connector Into Case
    G01163162
  3. Connect the manual valve link to the main control valve body.
    Fig 3: Connecting Manual Valve Link
    G01163163
  4. Install the main control valve body and tighten the bolts in sequence as indicated.
    Fig 4: Installing Main Control Valve Body
    G01163164
  5. Loosen the nut on the ball stud for the manual valve detent lever actuating rod assembly.
    Fig 5: Loosening Nut On The Ball Stud
    G01163165
  6. Remove the manual control lever outer assembly bolt.
    Fig 6: Removing Manual Control Lever Outer Assembly Bolt
    G01163166
  7. Using the special tool and pin, align the shifter shaft.
    Fig 7: Aligning Shifter Shaft
    G01163167
  8. Move the manual valve detent lever assembly to the "D" position.
    Fig 8: Moving Manual Valve Detent Lever Assembly
    G01163168
  9. Tighten the nut on the ball and remove the special tool.
    Fig 9: Tightening Nut On The Ball
    G01163169
  10. Tighten the detent nut. Rotate back to the "D" position and check the adjustment.
    Fig 10: Tightening Detent Nut
    G01163170
  11. Using the special tool and pin, align the shifter shaft.
    Fig 11: Aligning Shifter Shaft
    G01163171
  12. Install the manual control lever.
    Fig 12: Installing Manual Control Lever
    G01163172
    Fig 13: Installing Manual Valve Detent Lever
    G01163173
  13. Install and rotate the manual valve detent lever assembly to the neutral position.
    1. Low 1
    2. Low 2
    3. Drive
    4. Neutral
    5. Reverse
    6. Park
    Fig 14: Installing Gasket On The Main Control Cover
    G01163174
  14. Install a new gasket on the main control cover.
  15. Install the main control cover, and tighten the bolts in sequence as shown.
    Fig 15: Installing Main Control Cover
    G01163175
  16. Install the splash shield.
    Fig 16: Installing Splash Shield
    G01163176
  17. Install the LH front wheel.
  18. Lower the vehicle.
  19. Install the shift cable and bracket.
    Fig 17: Installing Shift Cable And Bracket
    G01163177
  20. Connect the shift cable.
    Fig 18: Connecting Shift Cable
    G01163178
    NOTE: Before installing the vent tube hose, clean out any obstructions in the hose using low air pressure.
  21. Install the vent tube hose, and clamp.
    Fig 19: Installing Vent Tube Hose
    G01163179
  22. Connect the transaxle harness connector, and the TR sensor connector.
    Fig 20: Connecting Transaxle Harness Connector
    G01163180
  23. Install the intake tube and air cleaner cover.
    Fig 21: Installing Intake Tube And Air Cleaner Cover
    G01163181
  24. Connect the breather tube and mass air flow (MAF) / intake air temperature (IAT) sensor.
    Fig 22: Connecting Breather Tube And Mass Air Flow (MAF) / Intake Air Temperature (IAT) Sensor
    G01163182
    NOTE: Before installing the battery tray check the vent tube hose for any obstructions, kinks, or incorrect routing position.
  25. Install the battery tray and battery.
  26. Connect the battery cables.
  27. Check the transaxle fluid, add fluid as necessary using MERCON(R) Automatic Transaxle Fluid (ATF).
  28. Start the engine and move the transaxle range selector lever through all gear positions. Refill as necessary.