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Reusing Rear Window Glass

NOTE:
  • Before removing the rear window glass from the body, mark the position of the rear window glass by affixing tape to the windshield and body panel.
  1. Use an awl to saw through the sealant, except where there are pins, fasteners, and spacers, from the inside of the vehicle.
    WARNING:
    • Using a SST (piano wire) with bare hands can cause injury. Always wear gloves when using a SST (piano wire).
    Fig 1: Locating Rear Window Glass Pins, Fasteners & Spacers
    G01884120Courtesy of MAZDA MOTORS CORP.
  2. Pass the SST  (piano wire) through the hole.
    Fig 2: Passing Piano Wire Through Hole
    G01884121Courtesy of MAZDA MOTORS CORP.
  3. Wind each end of the wire around a bar.
    NOTE:
    • Use a long sawing action to spread the work over the whole length of the SST  (piano wire) to prevent it from breaking.
  4. Working with another person, saw through the sealant around the edge of the glass, being careful not to damage the body.
    Fig 3: Cutting Rear Window Sealant
    G01884122Courtesy of MAZDA MOTORS CORP.
  5. Remove the rear window glass.
  6. Remove the pins, spacers, and fasteners.
    Fig 4: Identifying Rear Window Pins, Spacers & Fasteners
    G01884123Courtesy of MAZDA MOTORS CORP.
  7. Remove the rear window molding from the rear window glass.