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Reusing Windshield

NOTE:
  • Before removing the windshield from the body, mark the position of the windshield by affixing tape to the windshield and body panel.
  1. Make a hole through the sealant except fasteners from the inside of the vehicle using an awl.
    WARNING:
    • Using a SST (piano wire) with bare hands can cause injury. Always wear gloves when using a SST (piano wire).
    Fig 1: Identifying Fastener
    G01884100Courtesy of MAZDA MOTORS CORP.
  2. Pass the SST  (piano wire) through the hole.
    Fig 2: Passing Piano Wire Through Hole
    G01884101Courtesy of MAZDA MOTORS CORP.
  3. Wind each end of the SST  (piano wire) around a bar.
    NOTE:
    • Use a long sawing action to spread the work over the whole length of the SST  (piano wire) to prevent it from breaking.
  4. Working with another person, saw through the sealant around the edge of the glass.
    Fig 3: Cutting Windshield Sealant
    G01884102Courtesy of MAZDA MOTORS CORP.
  5. Remove the windshield.
  6. Remove the dam from the windshield.
  7. Remove the fasteners.
  8. Remove spacers.
    Fig 4: Identifying Dam, Fasteners & Spacers
    G01884103Courtesy of MAZDA MOTORS CORP.