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Non-OBD II Regulation Vehicle

NOTE:
  • This inspection is for two rollover valves integrated in the fuel tank. The evaporative gas check valve (two-way) is integrated with each rollover valve.
  1. Disconnect the plastic fuel hose and the fuel pump unit connector. (See FUEL PUMP UNIT REMOVAL/INSTALLATION .)
  2. Remove the fuel tank with the fuel pump unit. (See FUEL TANK REMOVAL/INSTALLATION .)
  3. Plug the fuel main pipe and fuel return pipe of the fuel pump unit.
  4. Level the fuel tank.
  5. Blow through port A.
    1. Plug port B and verify that there is airflow from port C.
    2. Plug port C and verify that there is airflow from port B.
      • If there is no airflow, replace the fuel tank.
      • If there is airflow, turn the fuel tank upside-down and proceed to the next step.
        Fig 1: Fuel Tank Inspection (Non-OBD II) - 1 Of 2
        G00991544Courtesy of MAZDA MOTORS CORP.
  6. Blow through port A.
    1. Plug port C and verify that there is no airflow from port B.
      • If there is airflow, replace the fuel tank.
    2. Plug port B and verify that there is airflow from port C.
      • If there is no airflow, replace the fuel tank.
        Fig 2: Fuel Tank Inspection (Non-OBD II) - 2 Of 2
        G00991545Courtesy of MAZDA MOTORS CORP.