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Reusing Windshield

NOTE:
  • Before removing the windshield from the body, mark the position of the windshield by affixing tape to the windshield and body panel.
  1. Make a hole through the sealant except fasteners from the inside of the vehicle using an awl.
    Fig 1: Identifying Fastener
    G04329428Courtesy of MAZDA MOTORS CORP.
    WARNING:
    • Using an SST (piano wire) with bare hands can cause injury. Always wear gloves when using an SST (piano wire).
  2. Pass the SST  (piano wire) through the hole.
    Fig 2: Identifying Glass, Molding, Dam, Sealant & Protective Tape
    G04329429Courtesy of MAZDA MOTORS CORP.
  3. Wind each end of the SST  (piano wire) around a bar.
    NOTE:
    • Use a long sawing action to spread the work over the whole length of the SST  (piano wire) to prevent it from breaking.
  4. Working with another person, saw through the sealant around the edge of the glass.
    Fig 3: Sawing Through Sealant
    G04329430Courtesy of MAZDA MOTORS CORP.
  5. Remove the windshield.
  6. Remove the dam from the windshield.
  7. Remove the fasteners.
  8. Remove spacers.
    Fig 4: Removing Fasteners And Spacers
    G04329431Courtesy of MAZDA MOTORS CORP.