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Engine Technical Data [AJ]

ENGINE TECHNICAL DATA

Item Engine
AJ
MECHANICAL 
Compression pressure Compression pressure of lowest cylinder must be within 75% of highest
See COMPRESSION INSPECTION [AJ] )
Pushing distance of the camshaft oil seal (mm {in}) 2.5-3.0 {0.10-0.11} (from the edge of the camshaft oil seal housing)
Pushing distance of the front oil seal (mm {in}) 0-1.0 {0-0.039} (from the edge of the engine front cover)
Pushing distance of the rear oil seal (mm {in}) 0-2.0 {0-0.078} (from the edge of the cylinder block)
Idle speed (rpm) 650-750
Ignition timing (BTDC) Approx. 10°
Idle-up speed (rpm) No load 650-750
E/L ON(1) 650-750
A/C ON 670-770
P/S ON 700-800
Idle mixture HC concentration Within the regulation
CO concentration Within the regulation
LUBRICATION SYSTEM 
Oil pressure (approx. quantity) (kPa {kgf/cm2 , psi} [rpm] 138-310 {1.40-3.17, 20-45} [1,500]
Oil capacity (approximate quantity) Oil replacement (L {US qt, lmp qt}) 5.2 {5.5, 4.6}
Oil and oil filter replacement (L {US qt, lmp qt}) 5.7 {6.0, 5.0}
Total (dry engine) (L {US qt, lmp qt}) 6.2 {6.6, 5.5}
COOLING SYSTEM 
Coolant capacity (approx. quantity) U.S.A. and CANADA specs. (L {US qt, lmp qt}) With rear heater: 11.6 {12.3,10.2} Without rear heater: 9.8 {10.4, 8.6}
Except U.S.A. and CANADA specs. (L {US qt, lmp qt}) With rear heater: 12.0 {12.7,10.6} Without rear heater: 10.2 {10.8, 9.0}
Radiator cap valve opening pressure (kPa {kgf/cm2 , psi}) 94-122 {0.95-1.25, 13.6-17.7}
Thermostat Initial-opening temperature (°C{°F}) 84-88{184-190}
Full-opening temperature (°C{°F}) 99 {210}
Full-open lift (mm {in}) Above 7.3 {0.29}
Cooling fan motor current Type A (A) 25.5-28.5
Type B (A) 15.5-18.5
FUEL SYSTEM 
Fuel line hold pressure (MPa {kgf/cm2 , psi}) More than 0.176 {1.79, 25.5}
Fuel pump maximum pressure (MPa {kgf/cm2 , psi}) 0.59-0.80 {6.1- 8.1, 86-116}
Fuel injector Leakage Less than 1 drop/2 minutes
Volume (ml {cc, fl oz.}/15sec.) 49-65 {49-65, 1.7-2.1}
Resistance (ohm) 13.1-14.5 [at 20°C{68°F}]
(1) Blower motor is operating at high speed. Headlight switch is turned on. Rear window defroster switch is turned on. Cooling fans are operating.
ENGINE TECHNICAL DATA

Item Engine
AJ
CHARGING SYSTEM 
Battery Electrolyte gravity 1.22-1.29 [20 °C {68 °F}]
Back-up current(1) (mA) Max. 20
Test load chart (A) Battery type 55D23L 180
80D26L 195
Slow charge (A) Battery type (5-hour rate) 55D23L (48) 4.5-5.5
80D26L (55) 5.5-6.5
Quick charge (A/30 min.) Battery type (5-hour rate) 55D23L (48) 30
80D26L (55) 35
Generator Standard voltage (V) Ignition switch ON Terminal B B+
P Approx. 1
D Approx. 0
Idle [20 °C {68 °F}] Terminal B 13-15
P Approx. 3-8
D (3)
Generated current (Reference) (A) Terminal B current [Engine speed 1000 rpm] 0(2)-90
Terminal B current [Engine speed 2000 rpm] 0(2)-105
Rotor resistance (Between slip rings) (ohm) 2.5-2.9 [20 °C {68 °F}]
Brush length Standard (mm {in}) 22.5 {0.89}
Minimum (mm {in}) 5.0 {0.20}
Brush spring force Standard (N {kgf, lbf}) 4.1-5.3 {0.42-0.54, 0.92-1.19}
Minimum (N {kgf, lbf}) 1.7(0.17,0.38}
IGNITION SYSTEM 
Ignition coil Resistance (Reference) [25 °C {77 °F}] Primary coil (ohm) 0.45-1.15
Secondary coil (kilohm) 5.0-6.0
Firing order
G04328357Courtesy of MAZDA MOTORS CORP.
Spark plug Type Motorcraft AGSF32WM
Plug gap (mm {in}) 1.32-1.42 {0.051-0.055}
Resistance (kilohm) 2-20
Tightening torque (N.m {kgf.om, in.lbf}) 9-20 {91-204, 79-177}
STARTING SYSTEM 
Starter No load test Voltage (V) 11
Current (A) Below 90
Pinion gap (mm {in}) 0{0}
Commutator maximum runout (mm {in}) 0.05 {0.002}
Commutator diameter Standard (mm {in}) 29.4 {1.16}
Minimum (mm {in}) 28.8 {1.13}
Commutator depth Standard (mm {in}) 0.4-0.6 {0.016-0.023}
Minimum (mm {in}) 0.2 {0.008}
Brush length Standard (mm {in}) 12.3 {0.48}
Minimum (mm {in}) 7.0 {0.28}
Brush spring force Standard (N {kgf, lbf}) 21.6 {2.20, 4.84}
Minimum (N {kgf, lbf}) 5.9 {0.6, 1.3}
(1) Back-up current is the constant flow of current present (for the audio unit, clock, PCM, etc.) when the ignition switch is off and with the ignition key removed.
(2) Lower limit of current must be more than 0A.
(3) Turn the following electrical loads on and verify that the voltage reading increases. (Headlights, Blower Motor and Rear Window Defroster)
ENGINE OIL SPECIFICATION

Item U.S.A and CANADA Except U.S.A. and CANADA
Engine oil grade
G04328358Courtesy of MAZDA MOTORS CORP.
G04328359Courtesy of MAZDA MOTORS CORP.
Engine oil viscosity 5 W-20