Rear Window Glass Installation

CAUTION:

To prevent the sealant from cracking or the glass from being pushed out by air pressure if a door is closed, open all of the windows and leave them open until the sealant has hardened.

Cut away the old sealant using a razor so that 1-2 mm {0.04-0.07 in} thickness of sealant remains around the circumference of the frame.
WARNING:
- Using a razor with bare hands can cause injury. Always wear gloves when using a razor.
If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min to dry. Then put on new sealant to create a 2 mm {0.08 in} layer.
Clean and degrease an approx. 50.0 mm {1.97 in} wide strip along the perimeter of the glass and the bonding area on the body.
Install the dams and spacer as shown in the figure. (Sport Wagon only)

Fig 1: Installing Dams And Spacer
Courtesy of MAZDA MOTORS CORP.
Install the molding as shown in the figure.

Fig 2: Installing Molding
Courtesy of MAZDA MOTORS CORP.
Use only glass primer on the glass. Allow it to dry for approx. 30 min .
CAUTION:
- Keep the area free of dirt and grease, and do not touch the surface or the primer may not properly bond to the surface of the glass and body, which may cause leaks to occur.
Fig 3: Identifying Primer Application Area (1 Of 2)
Courtesy of MAZDA MOTORS CORP.

Fig 4: Identifying Primer Application Area (2 Of 2)
Courtesy of MAZDA MOTORS CORP.
Apply sealant to the area of the glass surface as shown in the figure.

Fig 5: Applying Sealant To Area Of Glass Surface
Courtesy of MAZDA MOTORS CORP.
Set the position of the front windshield glass and insert a pin into the body. Install the glass.

Fig 6: Inserting Pin Into Body
Courtesy of MAZDA MOTORS CORP.
Verify that the gap of the upper part is 7.3 mm {0.29 in} and the A pillar part is 6.8 mm {0.27 in} . (Only for Sport sedan)

Fig 7: Identifying Gap Of Upper Part And Pillar Part
Courtesy of MAZDA MOTORS CORP.
Keeping the measurement of the molding lip gap within specification, press completely along the perimeter of the glass.

Fig 8: Identifying Molding Lip Gap With Specification
Courtesy of MAZDA MOTORS CORP.
For the Sport sedan, install the following parts:
1. Install the rear package trim. See REAR PACKAGE TRIM REMOVAL/INSTALLATION [SPORT SEDAN].
2. Install the headliner. See HEADLINER REMOVAL/INSTALLATION .
For the 5-Door, install the following points.
1. Install the liftgate upper trim. See LIFTGATE UPPER TRIM REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].
2. Install the liftgate side trim. See LIFTGATE SIDE TRIM REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].
3. Install the liftgate lower trim. See LIFTGATE LOWER TRIM REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].
4. Install the rear wiper arm and blade. See REAR WIPER ARM AND BLADE REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].
For the Sport Wagon, install the following points.
1. Install the rear wiper motor. See REAR WIPER MOTOR REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].
2. Install the liftgate upper trim. See LIFTGATE UPPER TRIM REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].
3. Install the liftgate side trim. See LIFTGATE SIDE TRIM REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].
4. Install the liftgate lower trim. See LIFTGATE LOWER TRIM REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].
5. Install the rear wiper arm and blade. See REAR WIPER ARM AND BLADE REMOVAL/INSTALLATION [5-DOOR, SPORT WAGON].
Allow the sealant to harden completely.
Sealant hardening time: 24 hours