Diagnostic procedure
DIAGNOSTIC PROCEDURE
| STEP | INSPECTION | RESULTS | ACTION |
|---|---|---|---|
| 1 | Connect the M-MDS to the DLC-2. Access the ECT PID. Verify that the ECT PID is less than 116°C {241°F} during driving. Is ECT PID less than specified? |
Yes | Go to the next step. |
| No | The cause of this concern could be from the cooling system overheating. Perform the symptom troubleshooting "NO.17 COOLING SYSTEM CONCERNS - OVERHEATING." (See NO. 17 COOLING SYSTEM CONCERNS-OVERHEATING ). |
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| 2 | Inspect for the following:
Are all items normal? |
Yes | Go to the next step. |
| No | Service if necessary. Repeat Step 2. |
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| 3 | Perform the self-test function using the M-MDS. Turn the ignition switch to the ON position. Retrieve any DTCs. Is a DTC displayed? |
Yes | DTC is displayed: Go to the appropriate DTC test. (See DTC TABLE ). |
| No | No DTC is displayed: Go to the next step. |
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| 4 | Inspect the knock sensor. (See KNOCK SENSOR (KS) INSPECTION ). Is the knock sensor normal? |
Yes | Go to the next step. |
| No | Replace the knock sensor. (See KNOCK SENSOR (KS) REMOVAL/INSTALLATION ). |
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| 5 | Perform the EGR system operation inspection. (See EGR CONTROL SYSTEM INSPECTION ). Does the EGR system operate properly? |
Yes | Go to the next step. |
| No | Inspect or replace the malfunctioning parts, according to the inspection results. | ||
| 6 | Perform the TP sweep inspection. (See THROTTLE POSITION (TP) SWEEP INSPECTION ). Does the electronic throttle control system work properly? |
Yes | Visually inspect the throttle body (damaged/scratching). If normal, go to the next step. |
| No | Inspect or replace the malfunctioning parts, according to the inspection results. | ||
| 7 | Perform the Variable Swirl Control System Operation Inspection. (See VARIABLE SWIRL SYSTEM OPERATION INSPECTION ). Does the variable swirl system work properly? |
Yes | Go to the next step. |
| No | Inspect or replace the malfunctioning parts, according to the inspection results. | ||
| 8 | Perform the Wastegate Control System Operation Inspection. (See WASTEGATE CONTROL SYSTEM OPERATION INSPECTION ). Does the variable swirl system work properly? |
Yes | Go to the next step. |
| No | Inspect or replace the malfunctioning parts, according to the inspection results. | ||
| 9 | Perform the spark test. (See SPARK TEST ). Is a strong blue spark visible at each cylinder? |
Yes | Go to the next step. |
| No | Inspect or replace the malfunctioning parts, according to the inspection results. | ||
| 10 | Inspect CMP and CKP sensor for the following;
Is there any malfunction detected? |
Yes | Repair or replace the malfunctioning part according to the inspection results. |
| No | Go to the next step. | ||
| 11 | Connect the M-MDS to the DLC-2. Access and monitor the following PIDs using the data monitor function.
Do the PIDs indicate correct values under trouble condition? (See USING THE M-MDS ). |
Yes | Go to the next step. |
| No | Inspect and repair or replace suspected parts and the related harnesses. If the malfunction remains, perform the intermittent concern troubleshooting procedure. (See INTERMITTENT CONCERN TROUBLESHOOTING ). |
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| 12 | Access and monitor FUEL_PRES PID. Is the FUEL_PRES PID value within the specification? (See USING THE M-MDS ). |
Yes | Go to Step 16. |
| No | Go to the next step. | ||
| 13 | Is the vehicle accelerate performance normally? | Yes | Go to the next step. |
| No | Go to the Step 15. | ||
| 14 | Inspect the fuel pressure sensor. (See FUEL PRESSURE SENSOR INSPECTION ). Is the fuel pressure sensor normal? |
Yes | Go to Step 16. |
| No | Replace the delivery pipe. | ||
| 15 | Replace the high pressure fuel pump. Monitor FUEL_PRES PID. Is the FUEL_PRES PID value within the specified? (See FUEL PRESSURE SENSOR INSPECTION ). |
Yes | Troubleshooting is completed. Go to Step 17. |
| No | Go to the next step. | ||
| 16 | Measure compression pressure for each cylinder. (See COMPRESSION INSPECTION ). Are compression pressure within the specified? |
Yes | Inspect fuel injector for each cylinder. (See FUEL INJECTOR INSPECTION ). |
| No | Inspect following:
Service as necessary. |
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| 17 | Verify test results.
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