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Fuel Tank Inspection: AWD

  1. Perform the following procedure to verify the fuel tank airtightness.
    1. Plug the fuel pump unit pipe, ports B and C.
      Fig 1: Identifying Fuel Pump Unit Pipe Plug And Ports
      G10946840Courtesy of MAZDA
    2. Apply a pressure of 3 kPa {23 mmHg, 0.9 inHg  } to port A and wait for a while.
    3. Verify that there is no air flow leakage from the fuel tank.
  2. Plug the fuel pump unit pipe and port B.
    Fig 2: Identifying Fuel Pump Unit Pipe Plug And Ports
    G10946841Courtesy of MAZDA
  3. Level the fuel tank.
  4. Apply a pressure of 3 kPa {23 mmHg, 0.9 inHg  } to port A and wait for a while.
  5. With the pressure still applied, verify that there is air flow from port C and the pressure is 0-3 kPa {0-23 mmHg, 0-0.9 inHg}.
  6. Apply a pressure of -0.5 kPa {-3.8 mmHg, -0.1 inHg} to port A and wait for a while.
  7. With the pressure still applied, verify that there is air flow from port C and the pressure is - 0.5-0 kPa {-3.8-0 mmHg, -0.1-0 inHg  }.
  8. Apply a pressure to port A and wait for a while.
    Fig 3: Identifying Fuel Pump Unit Pipe Ports
    G10946842Courtesy of MAZDA
  9. With the pressure still applied, verify that there is no air flow from port C.