Fuel Pump Unit Removal/Installation

Replacement Part

Packing

Quantity: 1

Location of use: Fuel pump unit

WARNING:

Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the "FUEL LINE SAFETY PROCEDURE " to prevent the fuel from spraying.
- Fuel may cause irritation if it comes in contact with skin and eyes.
- If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before performing work on the fuel system, discharge static electricity by touching the vehicle body.

CAUTION:

Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.

Complete the "BEFORE SERVICE PRECAUTION". (See BEFORE SERVICE PRECAUTION .)
CAUTION:
- Because the fuel surface is higher than the fuel pump unit installation surface, if the set plate is removed, it may result in fuel leakage. If the fuel gauge level indicates 3/4 or more, refer to the fuel draining procedure and drain 20 liters of fuel.
Using the following procedure:
Fuel gauge indicates 3/4 or more
1. Drain the fuel. (See FUEL DRAINING PROCEDURE .)
Fuel gauge indicates less than 3/4
1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION .)
Remove the rear seat cushion. (See REAR SEAT CUSHION REMOVAL/INSTALLATION .)
Remove the service hole cover.

Fig 1: Removing Service Hole Cover
Courtesy of MAZDA MOTORS CORP.

Remove in the order indicated in the table.

2WD

Fig 2: Removing Fuel Pump (2WD) Unit

Courtesy of MAZDA MOTORS CORP.

COMPONENT DESCRIPTION

1	Fuel pump unit connector
2	Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION .)
3	Set plate
4	Fuel pump unit
5	Packing

AWD

Fig 3: Removing Fuel Pump (AWD) Unit

Courtesy of MAZDA MOTORS CORP.

COMPONENT DESCRIPTION

1	Fuel pump unit connector
2	Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION .)
3	Set plate
4	Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION .)
5	Fuel pump unit
6	Packing