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Fuel Tank Inspection: AWD

  1. Perform the following procedure to verify the fuel tank airtightness.
    1. Plug the fuel pump unit pipe, ports B and C.
      Fig 1: Plugging Fuel Pump Unit Pipe Ports B And C (AWD)
      G11436369Courtesy of MAZDA MOTORS CORP.
    2. Apply a pressure of 3 kPa {23 mmHg, 0.9 inHg} to port A and wait for a while.
    3. Verify that there is no air flow leakage from the fuel tank.
  2. Plug the fuel pump unit pipe and port B.
    Fig 2: Plugging Fuel Pump Unit Pipe And Port B
    G11436370Courtesy of MAZDA MOTORS CORP.
  3. Level the fuel tank.
  4. Apply a pressure of 3 kPa {23 mmHg, 0.9 inHg} to port A and wait for a while.
  5. With the pressure still applied, verify that there is air flow from port C and the pressure is 0-3 kPa {0-23 mmHg, 0-0.9 inHg}.
  6. Apply a pressure of -0.5 kPa {-3.8 mmHg, -0.1 inHg} to port A and wait for a while.
  7. With the pressure still applied, verify that there is air flow from port C and the pressure is -0.5-0 kPa {-3.8-0 mmHg, -0.1-0 inHg}.
  8. Apply a pressure to port A and wait for a while.
    Fig 3: Plugging Fuel Pump Unit Pipe And Port B
    G11436371Courtesy of MAZDA MOTORS CORP.
  9. With the pressure still applied, verify that there is no air flow from port C.