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Generator Installation Note

  1. To facilitate the installation of the generator to the engine, grasp the spacer in the bolt installation hole using pliers and push it down to the nut side.
    Fig 1: Grasping Spacer In Bolt Installation Hole Using Pliers
    G12244521Courtesy of MAZDA MOTORS CORP.
  2. Temporarily install the generator to the engine with the generator lower bolt.
  3. Align the generator fixing hole with the engine side hole, then temporarily tighten the generator upper bolt.
  4. Tighten the generator bolts in the order shown in the figure.
    Fig 2: Generator Bolts Tightening Sequence
    G12244522Courtesy of MAZDA MOTORS CORP.

    Tightening torque 

    38 - 52 N.m {3.9 - 5.3 kgf.m, 29 - 38 ft.lbf}

  5. Connect the connectors shown in the figure.
    Fig 3: High Fuel Pressure Sensor Connector And A/C Compressor Connector
    G12244519Courtesy of MAZDA MOTORS CORP.
  6. Install the coolant reserve tank. (See COOLANT RESERVE TANK REMOVAL/INSTALLATION .)
  7. Install the wiring harness bracket using the following procedure.
    1. Set the wiring harness bracket to the installation position.
    2. Install the wiring harness clips shown in the figure.
      Fig 4: EGR Cooler, Wiring Harness Bracket And Wiring Harness Clips
      G12244518Courtesy of MAZDA MOTORS CORP.
    3. Tighten the bolts shown in the figure.
      Fig 5: EGR Cooler, Wiring Harness Bracket And Bolt
      G12244517Courtesy of MAZDA MOTORS CORP.

      Tightening torque 

      8 - 11 N m {82 - 112 kgf.cm, 71 - 97 in.lbf}