Compression Inspection
WARNING:
- Hot engines and oil can cause severe burns. Be careful not to burn yourself during removal/installation of each component.
- Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
- Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the "Fuel Line Safety Procedure" to prevent the fuel from spraying.
- Fuel may cause irritation if it comes in contact with skin and eyes.
- If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.
- Verify that the battery is fully charged. (See BATTERY INSPECTION
.)
- Recharge it if necessary. (See BATTERY RECHARGING .)
- Connect the M-MDS to the DLC-2.
- Warm up the engine to the normal operating temperature.
- Display the following PIDs using the M-MDS data monitor function. (See PCM INSPECTION
.)
- RPM (engine speed)
- Perform "Fuel Line Safety Procedures". (See BEFORE SERVICE PRECAUTION .)
- Remove the following parts.
- Plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION .)
- Ignition coil/ion sensors. (See IGNITION COIL/ION SENSOR REMOVAL/INSTALLATION .)
- Spark plugs. (See SPARK PLUG REMOVAL/INSTALLATION .)
- Fuel pump relay
- Fuel injector relay
- Measure the compression pressure using the following procedure.
- Install the compression gauge to the spark plug hole.
- Fully depress the accelerator pedal.NOTE:
- The cranking method is as follows.
- When the ignition switch is pressed with the brake pedal depressed, cranking starts.
- When the ignition switch is pressed during cranking, cranking stops.
- The cranking method is as follows.
- Crank the engine and measure the following values simultaneously.
- Compression pressure
- Engine speed
Compression pressure
Standard: Refer to the graph.
Minimum: Refer to the graph.
Maximum difference between cylinders: 153 kPa {1.56 kgf/cm2 , 22.2 psi} [250 rpm]
NOTE:- Because the SKYACTIV-G 2.5T retards the intake valve closing timing, compression pressure is low.
- Perform Steps 1 to 3 for all cylinders.
- If the measured value is the threshold or less, or if there is a cylinder which exceeds the specified maximum difference between cylinders, add a small amount of engine oil through the spark plug hole and perform Steps 1 to 3.
- If the pressure increases by adding the engine oil, the piston ring or the cylinder surface is worn, or they are damaged. Perform overhaul servicing.
- If the pressure does not increase, valve seizure, valve attachment malfunction, or pressure leakage from the cylinder head gasket might be occurring. Perform overhaul servicing.
- If the measured value is high, it is possible that there is an error in the electric variable valve timing system.
- Remove the compression gauge.
- Install the following parts.
- Fuel injector relay
- Fuel pump relay
- Spark plugs. (See SPARK PLUG REMOVAL/INSTALLATION .)
- Ignition coil/ion sensors. (See IGNITION COIL/ION SENSOR REMOVAL/INSTALLATION .)
- Plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION .)