Remove/install windshield - AR67.10-P-1000GH

MODEL 163.113 /128 /136 /154 /157 /172 /174 /175 

Fig 1: Identifying Windshield

	Remove
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1015-02A
2	Remove inside rearview mirror	Up to VIN A145272 and VIN X708318.	AR68.40-P-0001GH
		As of VIN A145273 and VIN X708319.	AR68.40-P-0001GI
3	Remove sun visors		AR68.60-P-5480GH
4	Remove paneling on A-pillars on left and right		AR68.30-P-4050GH
5	Remove front overhead control panel.		AR82.20-P-1100GH
6	Remove wiper arms		AR82.30-P-6100GH
7	Remove air intake cover		AR83.25-P-1405GH
	Risk of injury  from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and protective glasses.	AS67.00-Z-0001-01A
8	Cut windshield out with cutting blade	Proceed with caution in order not to damage vehicle identification number below windshield.	AR67.10-P-1000-01GH
		Cutting blade	Figure
		Multicutter	*WH58.30-Z-1003-20A
9	Remove windshield from body with suction cups	Suction cup	*WE58.40-Z-1029-11A
10	Cut off remaining adhesive material on body flange and remove loose residues	Not more than 2 mm of glue must remain.
	Install
11	Prepare body flange	If body flange is damaged or residual adhesive material in bonded area is missing, apply primer and paint by dabbing. Apply Beta Primer onto paint or points without residual bonding material and allow to dry for 8-10 minutes. Wear suitable hand protection. If the remaining glue (cut glue bead) is older than 24 hours, apply Beta primer to remaining glue.	*BR00.45-Z-1052-02A
12	Prepare windshield for installation		AR67.10-P-1000-03P
		Primer BETAPRIME 5404	*BR00.45-Z-1052-02A
13	Inspect alignment of windshield in relation to body flange	Align windshield in body opening with trim surround as gage (if trim surround is used, this ensures correct clearance and correct alignment of windshield).
14	Glue strips of adhesive tape onto windshield/ body at top and bottom and cut through along trim surround	Installation aid (cover for cutting edges of cut adhesive tape) This serves to prevent any damage to the paintwork and frame.
15	Remove windshield with suction cups	Suction cup	*WE58.40-Z-1029-11A
16	Open window in driver's door	This prevents the windshield from being pressed outwards by the air pressure when a door is closed before the bond has completely cured.
17	Guide glue cartridge nozzle along glue residue on body flange while pressing glue out uniformly	The windshield must be put on within 10 minutes in order to achieve a good adhesion. Height of adhesive bead approx. 13 mm
		Betapower II (2 component electric cartridge gun)	*WH58.30-Z-1002-20A
18	With the aid of a second person, position the windshield onto strip of adhesive tape (match up), mount on bead and press on until the windshield makes proper contact	The curing time, calculated from installation of the windshield, is approx. 1 hour. The rain test can be performed after the installation work. Suction cup	*WE58.40-Z-1029-11A

Fig 2: Identifying Cutting Blade (124 589 12 63 00)