Remove/install starter - AR15.30-P-7100TMG
ENGINE 156.983 in MODEL 211.077/277, 219.377
| Remove/install | |||
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. |
AS54.10-Z-0001-01A | |
| 1 | Disconnect ground line from battery | ||
| Notes on battery | All models | AH54.10-P-0001-01A | |
| Model 211.0 | AR54.10-P-0003T | ||
| Model 211.2 | AR54.10-P-0003TA | ||
| Model 219 | AR54.10-P-0003TX | ||
| 2 | Open engine hood | Model 211 | AR88.40-P-1000T |
| Model 219 | AR88.40-P-1000TX | ||
| 3 | Remove both intake air ducts | ||
| 4 | Remove front engine cover | ||
| 5 | Attach engine lifting device | Model 211 | AR33.10-P-0100-01T |
| Engine support frame | *WE58.40-Z-1027-11A | ||
| Model 219 | AR33.10-P-0105TX | ||
| Figure | |||
| 6 | Raise vehicle with lifting platform | Model 211 | AR00.60-P-1000T |
| Model 219 | AR00.60-P-1000TX | ||
| 7 | Remove lower engine compartment paneling | Model 211 | AR61.20-P-1105T |
| Model 219 | AR61.20-P-1105TX | ||
| 8 | Remove right catalytic converter | AR49.10-P-5500TMG | |
| 9 | Remove right exhaust manifold | AR14.10-P-4005TMG | |
| 10 | Remove the right engine mount | AR22.10-P-1100TZ | |
| 11 | Remove engine support on the right | AR22.10-P-4340TY | |
| 12 | Detach bracket for automatic oil lines at oil pan | *BA01.45-P-1005-01R | |
| 13 | Unclip electrical line (4) and hang to one side | ||
| 14 | Remove protection against accidental contact for electrical line for circuit 30 (1) from starter (M1) | ||
| 15 | Dismount electrical line for circuit 30 (1) at starter (M1) | *BA15.30-P-1001-01O | |
| 16 | Remove circuit 50 (2) electrical line at starter (M1) | *BA15.30-P-1002-01O | |
| 17 | Remove bolts (3) from starter (M1) | *BA15.30-P-1003-01O | |
| 18 | Lead starter (M1) down and out | ||
| 19 | Check ring gear on the drive plate for wear and damage | ||
| 20 | Install in the reverse order | ||
| 21 | Perform basic programming | Model 211 | AR00.19-P-0200T |
| Model 219 | AR00.19-P-0200TX | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 22 | Carry out engine test run |
STARTER
| Number | Designation | Engine 156 | |
|---|---|---|---|
| BA15.30-P-1001-01O | Nut for connection of circuit 30 | Nm | 15 |
| BA15.30-P-1002-01O | Nut for connection of circuit 50 | Nm | 8 |
| BA15.30-P-1003-01O | Bolt connecting starter to crankcase | Nm | 40 |
OIL PAN
| Number | Designation | Engine 156 | ||
|---|---|---|---|---|
| BA01.45-P-1005-01R | Bracket, oil lines to oil pan | M6 | Nm | 5 |
WORKSHOP EQUIPMENT
| WE58.40-Z-1027-11A | Engine support frame |