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CDI fuel low pressure circuit, function - GF07.16-P-3001P

ENGINE 642 in MODEL 203.0/2, 221.0/1 up to Model Year 8 

ENGINE 642 in MODEL 209.3/4, 211.0/2/6, 219.3 

Shown with OM 642.910 

Fig 1: CDI Fuel Low Pressure Circuit Function Diagram
G07249033Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

When starting the engine and after engine running is recognized, the CDI control unit (N3/9) actuates the fuel pump (N10/2) fuel pump relay (model 203, 209, 211, 219) or the fuel pump relay (N10/2kS) (model 221) integrated in the via the rear SAM control unit with fuse and relay module (N10/2kA) which delivers the fuel via the fuel main filter to the high pressure pump. The pressure of the pumped fuel is limited to approx. 4.0 to 4.5 bar via the pressure relief valve integrated in the high-pressure pump, the quantity control valve and the fuel temperature sensor.

The quantity control valve also regulates the supply of fuel to the high-pressure pump, in order to increase engine efficiency and to keep the fuel temperature low.

Leak fuel from fuel injectors is led back before the main fuel filter into the system. The diverted fuel from the pressure regulator valve and the fuel which is not required is led back over the return line to the fuel tank.

IMPORTANT For model 211.022 with OM 642.920 and code (494) USA version the fuel main filter is fitted with a fuel filter water level sensor (B76) for water level recognition in the fuel main filter.

Component description for the high pressure pump   GF07.02-P-3010P 
Component description for the rail   GF07.03-P-6110P 
Component description for fuel injectors Y76 GF07.03-P-6120P 
Component description for the rail pressure sensor B4/6 GF07.04-P-6210P 
Component description for the quantity control valve Y94 GF07.05-P-6010P 
Component description for the pressure regulator valve Y74 GF07.05-P-6020P 
Component description for the CDI fuel main filter   GF07.16-P-3115P 
Component description for fuel filter water level sensor ENGINE 642.920 in Model 211.022 with CODE (494) USA version
B76
GF47.20-P-2105TU
Component description for the CDI control unit Model 203, 209
N3/9
GF07.16-P-6000P
Model 211, 219
N3/9
GF07.16-P-6000T 
Model 221
N3/9
GF07.16-P-6000SX
Component description for the fuel tank Model 203, 209 GF47.10-P-2000P
Model 211, 219 GF47.10-P-2000T
Model 221 GF47.10-P-2000SX
Component description for the fuel feed module Model 203, 209 GF47.20-P-4141P
Model 211, 219 GF47.20-P-4141T
Model 221 GF47.20-P-4141SX
Component description for the fuel temperature sensor B50 GF47.50-P-2010P