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Camshaft adjustment, function - GF07.61-P-4021AMG

ENGINE 156.980 in MODEL 164, 251 up to Model Year 8 

ENGINE 156.982 in MODEL 209 

ENGINE 156.983 in MODEL 211, 219 

ENGINE 156.984 in MODEL 216, 221 up to Model Year 8 

Fig 1: Identifying Camshaft Adjustment Function Diagram
G07303991Courtesy of MERCEDES-BENZ USA

With camshaft adjustment, all four camshafts can be continuously adjusted up to a 42° crankshaft angle. In this way the valve overlap for gas cycle can be altered within wide limits (valve overlap: intake valves open before the exhaust valve are closed).

Adjustment range 

Intake camshaft a 14° crank angle before TDC up to 2 8° after TDC Exhaust camshaft a 17° crank angle before TDC up to 2 5° after TDC

The camshafts are locked in a fixed position for starting by catch bolts (locked). This start position is locked hydraulically for first actuation of the camshaft solenoids.

Start position 

Intake camshaft, a 28° crank angle after TDC

Exhaust camshaft, a 17° crank angle before TDC.

At a lower engine speed and load, a large valve overlap is set to obtain an inner exhaust gas recirculation. In doing so, less fresh gases are drawn in, since exhaust gas low in oxygen still remains in the cylinder. The combustion temperature drops and formation of NO X is reduced. The inducted air mass is reduced by the quantity of exhaust gases remaining. In line with this, the ME-SFI [ME] control unit meters less fuel.

The smallest valve overlap for gas cycle occurs if the exhaust camshaft is adjusted to the maximum BTDC (advanced) and the intake camshaft to the maximum after TDC (retarded).

This brings more engine torque and engine output due to the increased proportion of fresh gases.

The camshaft solenoids are actuated by the ME-SFI [ME] control unit by means of a PWM signal (pulse width modulated signal). The integrated control plungers are adjusted via the performance map-dependent duty cycle. The oil quantities (switching oil) for the swivel motor adjuster are controlled according to their position. The rotors in the swivel motor adjusters which are firmly connected to the camshafts are turned by the switching oil.

If all four camshaft should adjusted adjustment of the exhaust camshaft takes place delayed (later). Oil supply problems are prevented and secure functioning of the locking mechanism achieved.

Every position of the camshafts is detected by the respective camshaft Hall sensor and reported to the ME-SFI [ME] control unit. Detection of the positions of the camshaft takes place through detection of the positions of pulse wheels which are located at the front on the camshafts.

Release of the camshaft adjustment by the ME-SFI [ME] control unit takes place dependent on the vehicle speed, engine speed and engine oil temperature. The temperature of the engine oil is important in order to provide sufficient oil pressure (>1.5 bar) for adjusting the camshaft, also for hot engine oil.

Release of the camshaft adjustment occurs for:

Diagnosis 

During diagnosis of the camshaft adjustment, a check is performed to establish whether the camshafts are in the start position and whether following a short waiting time, the required adjustment has also been performed. Output stage faults of the camshaft solenoids (in the ME-SFI [ME] control unit) and a defective camshaft Hall sensor are also detected.

Camshaft adjustment (left exhaust camshaft) 

Fig 2: Identifying Left Exhaust Camshaft Housing, Switching Oil Pilot Bushing And Exhaust Camshaft Pulse Wheel
G07303992Courtesy of MERCEDES-BENZ USA

Swivel motor adjuster 

Fig 3: Identifying View Of Swivel Motor Adjuster
G07303993Courtesy of MERCEDES-BENZ USA
Component description for the adjustable camshaft timing solenoid Y49/4, Y49/5, Y49/6, Y49/7 GF05.20-P-2100AMG
Component description for the camshaft Hall sensor B6/4, B6/5, B6/6, B6/7 GF07.04-P-6020AMG 
Component description for the crankshaft Hall sensor B70 GF07.04-P-6220AMG 
Component description for the hot film mass air flow sensor B2/6, B2/7 GF07.07-P-6000AMG 
Component description for the ME-SFI [ME] control unit N3/10 GF07.61-P-6000AMG 
Component description for the oil temperature sensor B1 GF18.30-P-2010AMG
Component description for the accelerator pedal sensor B37 GF30.20-P-2010AMG