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Remove/install heated O2 sensor - AR07.52-P-5303SX

ENGINES 156, 157, 272, 273, 275, 276, 278 in MODEL 221 

ENGINES 156, 157, 273, 275, 278 in MODEL 216 

Shown on model 221.171 

Fig 1: Identifying O2 Sensor Components
G07303883Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying O2 Sensor Components
G07303884Courtesy of MERCEDES-BENZ USA

Shown on model 221.176 

Fig 3: Identifying O2 Sensor Components
G07303885Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
1 Switch off ignition    
2 Remove bottom engine compartment paneling Vehicles without code (Z07) Top protection AR61.20-P-1105SX
Vehicles with code (Z07) Top protection AR61.20-P-1105SXS
3.1 Unclip electrical connector and electrical feed line for corresponding O2 sensor out of retaining clamps on the transmission Except model 221.095 /195  
3.2 Unclip electrical connector and electrical feed line for corresponding O2 sensor out of the retaining clamps on the transmission or on the power distributor for the power electronics Model 221.095 / 195  
4 Unclip electrical connector and electrical feed line for corresponding O2 sensor out of the retaining clamps at the rear on the corresponding charge air cooler on the left or right Engine 275  
5 Disconnect electrical connector for corresponding O2 sensor    
6 Remove respective O2 sensor IMPORTANTInstallation:  Coat thread with paste.  
TORQUE SPECIFICATION O2 sensor on CAT for engine 156, 272, 273, 275, 276 *BA14.00-P-1002-01A
TORQUE SPECIFICATION Diagnostic sensor downstream of CAT for engine 156, 272, *BA14.00-P-1004-01A
TORQUE SPECIFICATION Control sensor upstream of CAT for engine 156, 157, 272, 276, 278 *BA14.00-P-1005-01A
SPECIAL TOOL *000589710300
Paste *BR00.45-Z-1005-06A
7 Install in the reverse order    
8 Read out fault memory with STAR DIAGNOSIS and erase if necessary   AD00.00-P-2000-04A
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself. AS00.00-Z-0005-01A
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
9 Test run engine and check exhaust system for leaks    

TORQUE SPECIFICATION O2 sensor

Number Designation Engine 156 Engine 272 Engine 273 Engine 275
BA14.00-P-1002-01A O2 sensor on catalytic converter Nm 50 50 50 50
BA14.00-P-1004-01A Diagnostic sensor downstream of catalytic converter Nm 50 50 - -
BA14.00-P-1005-01A Control sensor upstream of catalytic converter Nm 50 50 - -

TORQUE SPECIFICATION O2 sensor

Number Designation Engine 276 Engines 157, 278
BA14.00-P-1002-01A O2 sensor on catalytic converter Nm 50 -
BA14.00-P-1004-01A Diagnostic sensor downstream of catalytic converter Nm - 50
BA14.00-P-1005-01A Control sensor upstream of catalytic converter Nm 50 50
Fig 4: Identifying Box Wrench Bit (000 589 71 03 00)
G07303886Courtesy of MERCEDES-BENZ USA

Repair materials

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DB supply specification 6879.20 A 000 989 76 51