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Remove/install temperature sensor - AR15.60-P-3000TMG

ENGINE 156.982 in MODEL 209.377/477 

ENGINE 156.983 in MODEL 211.077/277, 219.377 

Fig 1: Identifying Temperature Sensor Remove/Install Components
G10767532Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
1 Switch ignition off, remove ignition key (transmitter key). IMPORTANT On vehicles with code 889 Keyless-Go: Press Keyless-Go start/stop button repeatedly until the ignition is switched off. Remove keyless go transmitter card or transmitter key from vehicle and store outside of transmission range (min. 2 m)  
2 Open engine hood Model 209 AR88.40-P-1000Q
Model 211 AR88.40-P-1000T
Model 219 AR88.40-P-1000TX
3 Remove left and right intake air duct    
4 Remove front engine cover NOTES Do not tilt front engine cover, but lift upwards vertically otherwise the retaining lugs can break off.  
IMPORTANT Only perform steps 5 to 8 on vehicles without code P98 Black Series     
5 Detach air hose (3) from air shutoff valves    
6 Unclip air hose (3) at expansion reservoir for steering (1) and lay to one side    
7 Remove switchover valve (2)   AR14.30-P-7255TS
8 Detach expansion reservoir for steering (1) and place to one side   AR46.25-P-1000GZS
9 Remove poly-V belt (4)   AR13.22-P-1202TMG
10 Remove guide pulley (5) from coolant pump housing TORQUE SPECIFICATION *BA13.25-P-1004-01U 
11 Raise vehicle with lifting platform Model 209 AR00.60-P-1000P
Model 211 AR00.60-P-1000T
Model 219 AR00.60-P-1000TX
12 Remove bottom engine compartment paneling INSTALLATION IMPORTANT Only install lower engine compartment paneling after leak test.  
Model 209 AR61.20-P-1105P
Model 211 AR61.20-P-1105T
Model 219 AR61.20-P-1105TX
13 Drain coolant at radiator   AR20.00-P-1142TMG
NOTES Notes on coolant   AH20.00-N-2080-01A
14 Unlock and disconnect electrical connector (6) on coolant temperature sensor (B11/4)    
15 Remove coolant temperature sensor (B11/4) from cylinder head INSTALLATION IMPORTANT Replace sealing ring.  
TORQUE SPECIFICATION *BA15.60-P-1002-01C 
16 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
17 Conduct engine test run and check engine for leaks while it is running    
TEMPERATURE SENSOR

Number Designation Engine 156, 159
BA15.60-P-1002-01C Coolant temperature, temperature sensor on cylinder head Nm 21
BELT TENSIONING DEVICE

Number Designation Engine 156, 159
BA13.25-P-1004-01U Guide pulley to coolant pump housing (between alternator and smooth guide pulley) Nm 20