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Remove/install starter - AR15.30-P-7100CW

ENGINE 271 in MODEL 172, 204, 207, 212 

MODIFICATION NOTES

13.1.10 Remove steering coupling - added Operation step 4  

Shown: model 204.045 

Fig 1: Identifying Starter Remove/Install Components - Shown On Model 204.045
G10105742Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Detach ground line from battery ENGINE 271 in MODEL 204 AR54.10-P-0003CW
NOTES Notes on battery   AH54.10-P-0001-01A
    ENGINE 271 in MODEL 207, 212 AR54.10-P-0003EW
    ENGINE 271 in MODEL 172 AR54.10-P-0003W
2 Remove engine compartment paneling ENGINE 271 in MODEL 204, 207, 212 AR61.20-P-1105EW
ENGINE 271 in MODEL 172 AR61.20-P-1105W
3 Remove screw/bolt (3) from bracket on oil pan ENGINE 271.9 in MODEL 204, 212  
TORQUE SPECIFICATION Bolt, bracket of O2sensor connector upstream of catalytic converter to oil pan *BA01.45-P-1005-01H 
4.1 Remove steering coupling ENGINE 271 in MODEL 172, 204, 207, 212 with CODE B03 (ECO start/stop function)  
ENGINE 271 in MODEL 204, 207 with CODE B03 (ECO start/stop function) AR46.10-P-8000CW
ENGINE 271 in MODEL 212 with CODE B03 (ECO start/stop function) AR46.10-P-8000EW
ENGINE 271 in MODEL 172 with CODE B03 (ECO start/stop function) AR46.10-P-8000V
4.2 Detach steering coupling from the lower steering shaft Model 212.041 with code 924 (Bivalent natural gas drive)  
ENGINE 271 in MODEL 212 AR46.10-P-8000EW
5.1 Unclip electrical line on cable bracket (2) ENGINE 271.9 in MODEL 204, 212  
5.2 Detach air hose from electric air pump ENGINE 271.8 in MODEL 172, 204, 207, 212  
AR14.30-P-7251EVO
6 Detach electrical lines at electrical connection for terminal 50 (4) and electrical connection for terminal 30 (5) TORQUE SPECIFICATION Nut, connection for circuit 30 *BA15.30-P-1001-01A 
TORQUE SPECIFICATION Nut, connection for circuit 50 *BA15.30-P-1002-01A 
7 Unclip coolant hoses for preheating of gas pressure regulator on transmission bell housing bracket ENGINE 271 in MODEL 212.041 with CODE 924 (Bivalent natural gas drive)  
8 Remove screw/bolts (1) and remove starter (M1) from bottom TORQUE SPECIFICATION Bolt, starter to cylinder crankcase *BA15.30-P-1003-01A 
INSPECT Check     
9 Check starter ring gear for wear and damage When replacing the starter (M1)
IMPORTANT Rotate engine at center bolt of the crankshaft in the direction of engine rotation.
 
SPECIAL TOOL Socket wrench bit Fig 2
10 Install in the reverse order    
STARTER

Number Designation Engine 271
BA15.30-P-1003-01A Bolt, starter to cylinder crankcase Nm 40
STARTER

Number Designation Engine 271
BA15.30-P-1001-01A Nut, connection for circuit 30 Nm 14
STARTER

Number Designation Engine 271
BA15.30-P-1002-01A Nut, connection for circuit 50 Nm 6
OIL PAN

Number Designation ENGINE 271
BA01.45-P-1005-01H Bolt, bracket of O2 sensor connector upstream of catalytic converter to oil pan M6 Nm 11
Fig 2: Identifying Socket Wrench Bit (001 589 65 09 00)
G09981907Courtesy of MERCEDES-BENZ USA