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Remove/install a pressure sensor - AR07.04-P-0050RKB

ENGINE 157, 278 in MODEL 231 

MODIFICATION NOTES

23.01.2013 The fuel pressure and temperature sensor (B4/25) must be replaced after every disassembly; added Operation step 9  
Fig 1: Pressure Sensor Remove/Install Components
G11128376Courtesy of MERCEDES-BENZ USA
INSTALLINGREMOVING Remove/install     
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
IMPORTANT General information on work on gasoline direct injection system   AH07.00-P-2000-01A
1 Switch off ignition    
2 Detach ground line from battery   AR54.10-P-0003RK
3 Open engine hood    
4 Remove upper engine covers (1)    
5 Remove right air filter housing (2)    
6 Remove insulation on right rail (4) IMPORTANT If present.  
7 Disconnect Electrical connection on fuel pressure and temperature sensor (B4/25)    
CLEAN Clean     
8 Clean rail (4) in the area of the fuel pressure and temperature sensor (B4/25) Assembly cleaner *BR00.45-Z-1028-04A 
9 Unscrew fuel pressure and temperature sensor (B4/25) from rail (4) INSTALLATION IMPORTANT The fuel pressure and temperature sensor (B4/25) must be replaced after every disassembly; added
TORQUE SPECIFICATION Pressure and temperature sensor to fuel distributor
*BA07.52-P-1002-01G 
10 Install in the reverse order    
11 Read out and clear the fault memory using Star Diagnosis    
REFER TO SELF-DIAGNOSTIC SYSTEMS   AD00.00-P-2000-04A
INSPECT Check     
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Check fuel system for leaks with engine running
FUEL DISTRIBUTOR

Number Designation ENGINE 157 ENGINE 278
BA07.52-P-1002-01G Pressure and temperature sensor to fuel distributor Nm 33 33
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG