Remove/Install Alternator - AR15.40-P-5032MFG
Engine 139 in model 118, 177, 247
MODIFICATION NOTES
| 29.11.2019 | Document completely revised. |
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Remove | |||
| 1 | Disconnect ground line of on-board electrical system battery (G1). | AR54.10-P-0003MFA | |
| 2 | Remove charge air cooler. | AR09.41-P-0105MFG | |
| 3 | Remove refrigerant compressor. | AR83.55-P-5310MFG | |
| 4 | Remove guide pulley from poly-V belt clamping device. | ||
| 5 | Release electrical connector (1) and disconnect. | ||
| 6 | Remove cover of nut (2). | ||
| 7 | Remove nut (2). | ||
| 8 | Remove electrical line (3) from alternator (G2). | ||
| 9 | Remove screws (4). | ||
| 10 | Remove alternator (G2) downward. | ||
| Install | |||
| 11 | Install alternator (G2) and position on bracket. | ||
| 12 | Screw in screws/bolts (4). | *BA15.40-P-1011-01F | |
| 13 | Install electric line (3) at alternator (G2). | ||
| 14 | Attach nut (2). | *BA15.40-P-1002-01F | |
| 15 | Install cover of nut (2). | ||
| 16 | Connect and lock electrical connector (1). | ||
| 17 | Attach guide pulley to poly-V belt clamping device. | *BA00.10-P-1004-01A | |
| 18 | Install refrigerant compressor. | AR83.55-P-5310MFG | |
| 19 | Install charge air cooler. | AR09.41-P-0105MFG | |
| 20 | Attach ground line of the on-board electrical system battery (G1). | AR54.10-P-0003MFA | |
| Check | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 21 | Perform engine test run and check alternator (G2) for proper operation. |
HEADLESS SCREWS: BOLTS AND NUTS, COARSE-PITCH THREAD
| Number | Designation | Model all (4xWD, CAR, smart) | |||
|---|---|---|---|---|---|
| BA00.10-P-1004-01A | M10 | 8.8 | Galvanized | Nm | 45 |
| Phosphated | Nm | 42 | |||
| 10.9 | Galvanized | Nm | 63 | ||
| Phosphated | Nm | 58 | |||
| 12.9 | Galvanized | Nm | 76 | ||
| Phosphated | Nm | 70 | |||
ALTERNATOR
| Number | Designation | Engine 139.9 | |
|---|---|---|---|
| BA15.40-P-1002-01F | Nut, circuit B+ to alternator | Nm | 16 |
ALTERNATOR
| Number | Designation | Engine 139.9 | |
|---|---|---|---|
| BA15.40-P-1011-01F | Bolt, alternator to bracket | Nm | 20 |