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Remove/Install Alternator - AR15.40-P-5032LWA

Engine 274.9 in model 205 (except 205.047/147/247) 

Engine 274.9 in model 253 (except 253.954) 

MODIFICATION NOTES

05.05.2020 Screw/bolt, oil line to timing case/connecting flange   BA18.30-P-1002-01L

Shown on Engine 274.9 in model 205.042 

Fig 1: Alternator Components Location - Engine 274.9 In Model 253 (Except 253.954) (Shown In Model 205.042)
G14546721Courtesy of MERCEDES-BENZ USA

Shown on Engine 274.9 in model 205.048/049/348 with code 494 (USA version) and code 805 (model year 2015) 

G14546722Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Disconnect ground line of battery   AR54.10-P-0003LW
2 Remove upper Engine cover    
3 Remove Engine air intake duct upstream of air filter    
4 Remove fan unit Engine 274.9 in model 205 (except 205.047/048/049/147/148/247/248/348/349/448/449)  
      AR20.40-P-5050LWB
5 Attach radiator guard plate Engine 274.9 in model 205 (except 205.047/048/049/147/148/247/248/348/349/448/449)  
REFER TO SHOP-MADE TOOLS     WF58.50-P-0110-01A
6 Remove poly-V belt Engine 274.9 in model 205 (except 205.047/147/247)
Engine 274.9 in model 253 (except 253.354/954)
AR13.20-P-0001MRA
7 Remove guide pulley for poly-V belt Engine 274.9 in model 205.048/049/148/248/348/349/448/449
Engine 274.9 in model 253.349/948/949
 
    TORQUE SPECIFICATION Bolt, guide pulley to alternator *BA13.25-P-1004-01Z 
CAUTION Risk of injury  to skin and eyes due to handling of Engine oil. Risk of poisoning  caused by swallowing Engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill Engine oil into beverage containers.
AS18.00-Z-0001-01A
8 Remove oil lines (5) from timing case and seal connections with suitable stop plugs Engine 274.9 in model 205.048/049/348 with code 494 (US version) with code 805 (Model year 2015)  
Notes on avoiding damage through contamination and foreign objects INSTALLATION IMPORTANT : Replace seals. AH00.00-P-5000-01A
    TORQUE SPECIFICATION Screw/bolt, oil line to timing case/connecting flange *BA18.30-P-1002-01L 
    SPECIAL TOOL Record plug Fig 2
9 Remove center and rear lower Engine compartment paneling   AR61.20-P-1105LW
10 Release and disconnect electrical connection (3)    
11 Remove contact protection of nut (1)    
12 Remove electrical line B+ (4) from alternator (G2) TORQUE SPECIFICATION Nut, circuit B+ to alternator *BA15.40-P-1002-01F 
13 Remove screw/bolts (2) and pull alternator (G2) upwards and out Alternator tightening procedure AR15.40-P-5032-03MR 
    TORQUE SPECIFICATION Bolt, alternator to timing case *BA15.40-P-1001-01F 
14 Install in the reverse order    
BELT TENSIONING DEVICE

Number Designation Engine 274
BA13.25-P-1004-01Z Bolt, guide pulley to alternator Nm 20
ALTERNATOR

Number Designation Engine 274
BA15.40-P-1001-01F Bolt, alternator to timing case Stage 1 Nm 8
Stage 2 Nm 20
ALTERNATOR

Number Designation Engine 274
BA15.40-P-1002-01F Nut, circuit B+ to alternator Nm 15
OIL COOLING

Number Designation Engine 274.9
BA18.30-P-1002-01L Screw/bolt, oil line to timing case/connecting flange Nm 8
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11065549Courtesy of MERCEDES-BENZ USA