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Remove/Install Starter - AR15.30-P-7100MRI

Engine 264 in model 205, 253 

except code B01 (48V technology) 

MODIFICATION NOTES

25.02.2019 Remove charge air cooler with connected coolant hoses, added. Operation step 7  
13.05.2019 Operation step added. Operation step 6  
Fig 1: Starter Components Location - Engine 264 In Model 253 (Except Code B01)
G14470800Courtesy of MERCEDES-BENZ USA

Shown on removed Engine 

WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Clamp off ground line of on-board electrical system battery (G1).   AR54.10-P-0003LW
2 Remove center and rear Engine compartment lining.   AR61.20-P-1105LW
3 Remove cap (1).    
4 Remove nuts (2, 3), place circuit 30 electric line (4) and circuit 50 electric line (5) to one side.    
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
    TORQUE SPECIFICATION Nut, connection for terminal designation 30 *BA15.30-P-1002-01U 
    TORQUE SPECIFICATION Nut, connection for terminal designation 50 *BA15.30-P-1003-01U 
5 Remove screws (6) and remove starter (M1). TORQUE SPECIFICATION Bolt, starter/cover for starter opening to crankcase *BA15.30-P-1001-01U 
INSPECT Check     
6 Check pinion of starter (M1) for damage and wear. When reusing the starter (M1).
If damage or wear is present,

Replace starter (M1).
 
7 Remove charge air cooler with connected coolant hoses and place to one side. NOTES Do not crush or kink or subject lines to tension. This would lead to damage to the lines and can impair their function. AR09.41-P-6817MRI
INSPECT Check     
8 Turn Engine at center bolt of crankshaft in direction of Engine rotation; in this connection, check ring gear at drive plate for damage and wear. If damage is present,

Replace drive plate.
AR03.30-P-8003MRI
9 Install in the reverse order.    
STARTER

Number Designation Engine 264
BA15.30-P-1001-01U Bolt, starter/cover for starter opening to crankcase Nm 39
STARTER

Number Designation Engine 264
BA15.30-P-1002-01U Nut, connection for terminal designation 30 Nm 15
STARTER

Number Designation Engine 264
BA15.30-P-1003-01U Nut, connection for terminal designation 50 Nm 6