| |
Risk of explosion
caused by fuel igniting. Risk of injury
to skin and eyes caused by fue spraying out at high pressure |
Keep all ignition sources out of hazard area. Do not carry out any work on system when it is pressurized. |
AS07.16-Z-0001-01A |
| |
Risk of death
caused by vehicle slipping or toppling off of the lifting platform. |
Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. |
AS00.00-Z-0010-01A |
| |
Risk of explosion
caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. |
No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A |
 |
Risk of injury
. Skin or eye injuries may result when handling hot or glowing objects. |
Wear protective gloves, protective clothing and safety glasses, if necessary. |
AS00.00-Z-0002-01A |
| |
Notes on avoiding damage through contamination and foreign objects |
|
AH00.00-P-5000-01A |
| |
General information on work on gasoline direct injection system |
|
AH07.00-P-2000-01A |
| |
Notes on safety-relevant components |
|
AH00.00-Z-0019-01A |
 |
Remove |
|
|
| 1 |
Clamp off ground line of on-board electrical system battery (G1). |
|
AR54.10-D-0029TS |
| 2 |
Remove cover of cylinder head cover. |
|
AR01.20-D-5015TSC |
| 3 |
Remove cable duct of the engine wiring harness. |
|
AR01.00-S-2411-02EG |
 |
Clean |
|
|
| 4 |
Clean rail in the area of the fuel pressure and temperature sensor (B4/21). |
|
|
| 5 |
Relieve fuel pressure in fuel system high-pressure circuit. |
|
AR07.03-S-1460-04EG |
| |
|
Dust protection cap to service connection |
*BA07.03-N-1001-01H |
| |
|
Pressure hose |
Fig 1 |
| 6 |
Remove fuel pressure and temperature sensor (B4/21). |
|
|
 |
Install |
|
|
| 7 |
Install new fuel pressure and temperature sensor (B4/21). |
Install new fuel pressure and temperature sensor (B4/21). |
|
| |
|
Pressure and temperature sensor to rail |
*BA07.04-N-1001-01N |
| 8 |
Attach cable duct of the engine wiring harness. |
|
AR01.00-S-2411-02EG |
| |
|
M6 |
*BA00.10-N-1002-01A |
| |
|
Nut, line to starter |
*BA15.30-N-1002-01W |
| 9 |
Install cover of cylinder head cover. |
|
AR01.20-D-5015TSC |
| 10 |
Clip on ground line of the on-board electrical system battery (G1). |
|
AR54.10-D-0029TS |
 |
Check |
|
|
|
Risk of burn injuries
, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning
caused by skin contact with solid components of the exhaust. |
Wear protective clothing and safety glasses. Use the extraction system. Move people out ol the hazard area. |
AS49.00-Z-0001-01A |
|
Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A |
| 11 |
Perform engine test run. While doing so, check engine for proper operation and leak tightness. |
|
|