Remove/Install Quantity Control Valve - Ar07.03-D-0003TSV
Engine 642 in model 907
| Risk of explosion caused by fuel Igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. Do not carry out any work on system when it is pressurized. | AS07.16-Z-0001-01A | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Notes about Common-Rail components | AH07.16-P-0002-01TX | ||
| Remove/install | |||
| 1 | Remove air filter housing. | AR09.10-D-1150TSV | |
| 2 | Disconnect electrical connector from quantity control valve (1). | ||
| Clean | |||
| 3 | Clean fuel high-pressure pump in the area of the quantity control valve (1). | ||
| Cold degreasing agent/cold cleaning solvent HAKU 1025-920 | *BR00.45-Z-1051-04A | ||
| 4 | Remove quantity control valve (1). | Pull quantity control valve (1) out of housing flange using turning movements and do not cant. This prevents damage. |
|
| *BA07.16-N-1009-03TSV | |||
| Special grease | *BR00.45-Z-1036-06A | ||
| Fig 1 | |||
| Clean | |||
| 5 | Clean flanged bore and sealing surface on fuel high-pressure pump. | Remove paint and dirt particles. To do this malfunctions and damages can be avoided. |
|
| Cold degreasing agent/cold cleaning solvent HAKU 1025-920 | *BR00.45-Z-1051-04A | ||
| 6 | Install in the reverse order | ||
| Check | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 7 | Check for leaktightness when engine is running. |
| Number | Designation | Engine 642 in model 907 | |
|---|---|---|---|
| BA07.16-N-1009-03TSV | Bolt, quantity control valve to high-pressure fuel pump | Nm | 7 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1036-06A | Special grease | A 001 989 42 51 10 |
| BR00.45-Z-1051-04A | Cold degreasing agent/cold cleaning solvent HAKU 1025-920 | Chemische Werke Kluthe GmbH Gottlieb-Daimler-Str. 12 69115 Heidelberg Germany Tel. +49 6221 5301-0 Fax +49 6221 5301-176 http://kluthe.com |