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Remove/Install Right Fuel Pressure Sensor - Ar07.04-D-0202TSV

Engine 642 in model 907 

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  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes about Common-Rail components   AH07.16-P-0002-01TX
REMOVINGINSTALLING Remove/install     
1 Remove the oil separator.   AR01.20-D-9750TSV
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
2 Remove heat shield (1). TORQUE SPECIFICATION Bolt, heat shield to bracket *BA09.40-N-1009-02TSV 
    TORQUE SPECIFICATION Bolt, heat shield to exhaust collector pipe *BA09.40-N-1010-02TSV 
3 Remove the engine suspension lug (2). TORQUE SPECIFICATION Screw/bolt, engine suspension lug to cylinder head *BA01.20-N-1009-01O 
4 Disconnect electrical connector (3).    
5 Remove fuel pressure sensor (4).
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths
  AH00.00-P-0015-01CW
    IMPORTANT Seal connection.
INSTALLATION IMPORTANT Replace sealing ring.
 
    TORQUE SPECIFICATION Fuel pressure sensor to rail *BA07.16-N-1011-03TSV 
    SPECIAL TOOL Box wrench bit SW 27_mm Fig 1
    SPECIAL TOOL Record plug Fig 2
6 Install in the reverse order    
7 Initialize the fuel pressure sensor (4) with the diagnostic system. If the fuel pressure sensor (4) has been replaced.  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-D-2000-06TS
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
  Risk of explosion  caused by fuel igniting. Risk of injury  to skin and eyes caused by fuel spraying out at high pressure Keep all ignition sources out of hazard area. Do not carry out any work on system when it is pressurized. AS07.16-Z-0001-01A
8 Check for leaktightness when engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER

Number Designation Engine 642 in model 907
BA01.20-N-1009-01O Screw/bolt, engine suspension lug to cylinder head Nm 14
TORQUE SPECIFICATION COMMON RAIL DIESEL INJECTION SYSTEM

Number Designation Engine 642 in model 907
BA07.16-N-1011-03TSV Fuel pressure sensor to rail Nm 70
TORQUE SPECIFICATION TURBOCHARGER

Number Designation Engine 642 in model 907
BA09.40-N-1009-02TSV Bolt, heat shield to bracket Nm 8
TORQUE SPECIFICATION TURBOCHARGER

Number Designation Engine 642 in model 907
BA09.40-N-1010-02TSV Bolt, heat shield to exhaust collector pipe Nm 12
Fig 1: Box Wrench Bit SW 27 Mm (000 589 78 03 00)
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Fig 2: Record Plug (129 589 00 91 00)
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