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Remove/Install Soot Particulate Sensor Downstream Of SCR Catalytic Converter - Ar07.04-D-0017TSV

Engine 642, 651 in model 907 

MODIFICATION NOTES

27.01.2021 Special tool modified Operation step 5
G13786636
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it.
Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.
Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Raise vehicle.   AR00.60-D-1000-04TS
  Special instructions for lifting and supporting vehicle   AH00.60-N-0100-01TS
2 Remove heat shield (1). INSTALLATION IMPORTANT : Check spring washers (2) for damage.
If spring washers (2) are damaged:

replace damaged spring washers (2).
 
3 Disconnect electrical connector (3).    
4 Remove control unit (4).
 
   
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
    IMPORTANT For this purpose, remove nuts.  
5 Remove soot particulate sensor (5) with control unit (4).
 
   
  Note on calculation of tightening torque when using insertion or socket tools with various effective lengths   AH00.00-P-0015-01CW
    IMPORTANT The soot particulate sensor (5) and control unit (4) form a single unit.
INSTALLATION IMPORTANT Installation: Apply heat-resistant lubricating paste to thread of soot particulate sensor (5).
 
    TORQUE SPECIFICATION Engine 651 in model 907 Soot particulate sensor to SCR catalytic converter/rear muffler *BA07.04-N-1013-02TSR 
    TORQUE SPECIFICATION Engine 642 in model 907 Soot particulate sensor on SCR catalytic converter *BA07.04-N-1011-02TSV 
    Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
    SPECIAL TOOL Box wrench bit Fig 1
CLEANING Clean     
6 Clean sealing surfaces and thread for soot particulate sensor (5) on SCR catalytic converter.    
7 Install in the reverse order.    
8 Read out fault memory with diagnostic device. If soot particulate sensor (5) is being replaced.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect/disconnect diagnostic unit   AD00.00-D-2000-06TS
    If existing faults are shown:

Erase the fault memory.
 
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
 
AS00.00-Z-0005-01A
9 Check exhaust system for leak tightness while engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION SENSORS

Number Designation Engine 642 in model 907
BA07.04-N-1011-02TSV Soot particulate sensor on SCR catalytic converter Nm 60
TORQUE SPECIFICATION SENSORS, PROBES

Number Designation Engine 651 in model 907
BA07.04-N-1013-02TSR Soot particulate sensor to SCR catalytic converter/rear muffler Nm 60
Fig 1: Box Wrench Bit (000 589 72 03 00)
G13786637
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51