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Remove/Install Fuel Tank - Ar47.10-D-4100TSC

Model 907 with engine 274 

MODIFICATION NOTES

14.12.2020 GB document reference added.   AR47.25-D-4100-01TS 
14.12.2020 GB document reference added. Operation step 11  
G13787693
G13787694
  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A 
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Open and close fuel filler cap. IMPORTANT To reduce the pressure in the fuel tank (1)  
2 Empty the fuel tank (1).   AR47.10-D-4001TS 
3 Raise vehicle.   AR00.60-D-1000-04TS
Special instructions for lifting and supporting vehicle IMPORTANT Do not lower vehicle until after engine test run. AH00.60-N-0100-01TS
4 Remove cable tie (13) and slide protect (12) of hose (2) to one side. INSTALLATION IMPORTANT Replace cable tie (13).  
5 Release clamp (3) and remove hose (2) from fuel tank (1). NOTES
Catch fuel running out with suitable vessel. Damage will otherwise occur.
IMPORTANTCommercially available tools 
Collecting pan
 
INSPECT Check     
6 Check hose (2) and clamp (3). If damage is present,

Replace affected component part.
 
7 Release and disconnect electrical connector (4).    
8 Support fuel tank (1) and secure with suitable tools against falling down.    
REFER TO SPECIAL TOOLS 000 588 10 62 00 Support plate   WS26.00-P-3309B
REFER TO SPECIAL TOOLS 000 588 11 62 00 Major assembly mount   WS01.00-P-0092B
9 Remove screws (9) and remove tensioning straps (8). TORQUE SPECIFICATION Bolt, front fuel tank tensioning strap to frame *BA47.10-N-1002-01TS 
TORQUE SPECIFICATION Bolt, fuel tank tensioning strap to frame center *BA47.10-N-1003-01TS 
TORQUE SPECIFICATION Bolt, rear fuel tank tensioning strap to frame *BA47.10-N-1004-01TS 
10 Lower fuel tank (1) until lines (5,7,10,11) can be accessed.    
11 Release, disconnect fuel lines (5, 6) and seal with suitable stop plugs.   AR47.25-D-4100-01TS
Clip: Illustration of various states for unlocking and locking the connector coupling with double lock on fuel line
NOTES
Catch fuel running out with suitable vessel. Damage will otherwise occur.
IMPORTANTCommercially available tools 
Collecting pan
GB47.25-D-0000-00A
SPECIAL TOOL Record plug Fig 1
12 Release, disconnect front bleed line (10) and bleed line (11) and seal with suitable stop plugs.   AR47.25-D-4100-01TS
SPECIAL TOOL Record plug Fig 1
13 Release, disconnect front vent line (7) and seal with suitable stop plugs.   AR47.25-D-4100-01TS
SPECIAL TOOL Record plug Fig 1
14 Remove fuel tank (1).    
15 Remove the fuel pump and fill level sensor. If the fuel pump and fill level sensor or fuel tank (1) are replaced. AR47.20-D-7000TSC 
16 Install in the reverse order    
INSPECT Check     
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
17 Perform engine test run; in this connection, check fuel system in area of fuel tank (1) for leaks. NOTES
Remove escaping fuel.
Damage will otherwise occur.
 
18 Lower vehicle.    
TORQUE SPECIFICATION FUEL TANK

Number Designation Model 907
BA47.10-N-1002-01TS Bolt, front fuel tank tensioning strap to frame Nm 56
TORQUE SPECIFICATION FUEL TANK

Number Designation Model 907
BA47.10-N-1003-01TS Bolt, fuel tank tensioning strap to frame center Nm 56
TORQUE SPECIFICATION FUEL TANK

Number Designation Model 907
BA47.10-N-1004-01TS Bolt, rear fuel tank tensioning strap to frame Nm 56
Fig 1: Record Plug (129 589 00 91 00)
G13787695