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Remove/Install Fuel Temperature Sensor - Ar07.04-D-0045TSV

Engine 642 in model 907 

G13786649
  Risk of explosion  caused by fuel igniting. Risk of injury  to skin and eyes caused by fuel spraying out at high pressure Keep all ignition sources out of hazard area. Do not carry out any work on system when it is pressurized. AS07.16-Z-0001-01A
  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. AS47.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes about Common-Rail components   AH07.16-P-0002-01TX
REMOVINGINSTALLING Remove/install     
1 Remove air filter housing.   AR09.10-D-1150TSV
2 Disconnect electrical connection (2).    
3 Clean high-pressure pump in the area of the fuel temperature sensor (1) with cold cleaning solvent and dry with compressed air. Cold degreasing agent/cold cleaning solvent HAKU 1025-920 *BR00.45-Z-1051-04A 
4 Remove fuel temperature sensor (1). IMPORTANT Seal bore in fuel high-pressure pump.
IMPORTANT Remove any paint and dirt particles, especially from the bore in the fuel high-pressure pump.
INSTALLATION IMPORTANT : Check sealing rings of the fuel temperature sensor (1) for damage.
 
    TORQUE SPECIFICATION Temperature sensor to fuel high-pressure pump *BA07.04-N-1009-02TSV 
    SPECIAL TOOL Record plug
Depending on the findings,

Install new fuel temperature sensor (1).
Fig 1
5 Install in the reverse order.    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
6 Check for leaktightness when engine is running. IMPORTANT Visual inspection only.  
TORQUE SPECIFICATION SENSORS

Number Designation Engine 642 in model 907
BA07.04-N-1009-02TSV Temperature sensor to fuel high-pressure pump Nm 28
Fig 1: Record Plug (129 589 00 91 00)
G13786650
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1051-04A Cold degreasing agent/cold cleaning solvent HAKU 1025-920 Chemische Werke Kluthe GmbH
Gottlieb-Daimler-Str. 12
69115 Heidelberg
Germany
Tel. +49 6221 5301-0
Fax +49 6221 5301-176
http://kluthe.com