Remove/Install Quantity Control Valve - Ar07.03-D-0003TSR
Engine 651 in model 907
| Risk of explosion caused by fuel Igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. Do not carry out any work on system when it is pressurized. | AS07.16-Z-0001-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Notes about Common-Rail components | AH07.16-P-0002-01TX | ||
| Remove/install | |||
| 1 | Remove charge air line. | AR09.41-D-8950TSR | |
| 2 | Remove mounting plate (4). | ||
| *BA09.41-N-1008-01TSR | |||
| 3 | Disconnect electrical connector from quantity control valve (1). | ||
| 4 | Remove quantity control valve (1). | Pull quantity control valve (1) out of the housing flange using turning movements and do not tilt. This prevents damage. Lightly grease sealing rings. |
|
| *BA07.16-N-1011-03TS | |||
| Special grease | *BR00.45-Z-1036-06A | ||
| Clean | |||
| 5 | Clean sealing surface on high-pressure pump. | Sealing surface must be free of dirt. Otherwise, damage to the fuel system may occur. |
|
| Cold degreasing agent/cold cleaning solvent HAKU 1025-920 | *BR00.45-Z-1051-04A | ||
| 6 | Install in the reverse order | ||
| Check | |||
| Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 7 | Check for leaktightness when engine is running. |
| Number | Designation | Engine 651 in model 907, | |
|---|---|---|---|
| BA07.16-N-1011-03TS | Bolt, quantity control valve to high-pressure fuel pump | Nm | 7 |
| Number | Designation | Engine 651 in model 907 | |
|---|---|---|---|
| BA09.41-N-1008-01TSR | Bolt, mounting plate for charge air line to engine carrier | Nm | 20 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1036-06A | Special grease | A 001 989 42 51 10 |
| BR00.45-Z-1051-04A | Cold degreasing agent/cold cleaning solvent HAKU 1025-920 | Chemische Werke Kluthe GmbH Gottlieb-Daimler-Str. 12 69115 Heidelberg Germany Tel. +49 6221 5301-0 Fax +49 6221 5301-176 http://kluthe.com |