Preliminary Test
Ensure battery is fully charged and has load tested okay. If starter will not crank engine with fully charged battery, proceed with the following test.
- Using a digital voltmeter, connect positive voltmeter lead to starter solenoid terminal "S" and negative lead to starter housing. See Figure.
- Turn ignition switch to START position, and observe voltmeter reading. If voltage at terminal "S" is greater than 8 volts, starter or circuit malfunction is indicated. See VOLTAGE DROP TEST and STARTER GROUND CIRCUIT TEST.
- If voltage is not present or is less than 8 volts at starter solenoid terminal "S", malfunction in circuit to terminal "S" is indicated. Proceed to the following tests.
NOTE:
If the solenoid is extremely hot, it may not function even though voltage at the "S" terminal is 8 volts or more. Allow solenoid to cool and retest.