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Special Tool(s)

Fig 1: Identifying Special Tool
G03411025Courtesy of FORD MOTOR CO.
    CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure can result. This condition can occur on pre-delivery vehicles with evidence of aerated fluid or on vehicles that have had steering component repairs.
    CAUTION: Do not overfill the reservoir.
    NOTE: A whine heard from the power steering pump may be caused by air in the system. The power steering purge procedure must be performed prior to any component repair for which power steering noise complaints are accompanied by evidence of aerated fluid.
  1. Remove the reservoir cap. Check the power steering fluid level. If necessary, fill the reservoir to the correct level.
    • Use Motorcraft MERCON(R) Multi-Purpose ATF XT-2-QDX or MERCON(R) equivalent.
  2. Tightly insert the Vacuum Pump stopper into the reservoir.
    Fig 2: Inserting The Vacuum Pump Stopper Into The Reservoir
    G03411026Courtesy of FORD MOTOR CO.
  3. Start the vehicle.
  4. Using the special tool, apply maximum vacuum and maintain it for a minimum of three minutes with the engine speed set at idle.
    Fig 3: Applying Maximum Vacuum
    G03411027Courtesy of FORD MOTOR CO.
  5. Release the vacuum and remove special tool 416-D002 (D95L-7559-A).
  6. CAUTION: Do not overfill the reservoir.
  7. Check the power steering fluid level. If necessary, fill the reservoir to the correct level.
    • Use Motorcraft MERCON(R) Multi-Purpose ATF XT-2-QDX or MERCON(R) equivalent.
  8. Reinstall the special tool. Apply and maintain maximum vacuum.
    Fig 4: Reinstalling The Special Tool
    G03411028Courtesy of FORD MOTOR CO.
  9. CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump can occur.
  10. Cycle the steering wheel fully to the left and right every 30 seconds for approximately five minutes.
  11. Stop the engine, release the vacuum, and remove special tool 416-D002 (D95L-7559-A).
  12. Install the reservoir cap.
  13. Check for fluid leaks at ill of the connections. If the power steering fluid shows signs of air, repeat this procedure.