LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Mercury >> 2002 >> Villager Base >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission >> Disassembly And Assembly Of Subassemblies >> 2-4 Servo >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

2-4 Servo: Assembly

  1. Install the fourth apply piston D-ring.
    • Coat the D-ring with Motorcraft MERCON® Multi-Purpose (ATF) Transmission Fluid XT-2-QDX or equivalent meeting Ford specification MERCON®.
      Fig 1: Installing Fourth Apply Piston D-Ring
      G03412450Courtesy of FORD MOTOR CO.
  2. Install the fourth apply piston retainer O-rings.
    • Coat the O-rings with Motorcraft MERCON® Multi-Purpose (ATF) Transmission Fluid XT-2-QDX or equivalent meeting Ford specification MERCON®.
      Fig 2: Installing Fourth Apply Piston Retainer O-Rings
      G03412451Courtesy of FORD MOTOR CO.
  3. Install the fourth apply piston into the fourth apply piston retainer.
    Fig 3: Installing Fourth Apply Piston Into Fourth Apply Piston Retainer
    G03412452Courtesy of FORD MOTOR CO.
  4. Position a gasket on the fourth apply piston retainer.
    Fig 4: Positioning Gasket On The Fourth Apply Piston Retainer
    G03412453Courtesy of FORD MOTOR CO.
  5. Assemble the second apply piston.
    1. Position the apply piston shaft.
    2. Position the fourth apply piston return spring.
    3. Position the 2-4 servo retainer.
    4. Install the E -clip.
      Fig 5: Positioning Fourth Apply Piston Return Spring
      G03412454Courtesy of FORD MOTOR CO.
  6. Install the second apply piston D-rings.
    • Coat the D-rings with Motorcraft MERCON® Multi-Purpose (ATF) Transmission Fluid XT-2-QDX or equivalent meeting Ford specification MERCON®.
      Fig 6: Installing Second Apply Piston D-Rings
      G03412455Courtesy of FORD MOTOR CO.
  7. Install the second apply piston into the second apply piston retainer.
    Fig 7: Installing Second Apply Piston Into Second Apply Piston Retainer
    G03412456Courtesy of FORD MOTOR CO.
  8. Install the second apply piston retainer into the 2-4 servo assembly.
    1. Install the piston retainer.
    2. Install the return spring.
      Fig 8: Installing Return Spring
      G03412457Courtesy of FORD MOTOR CO.