Engine Electrical System -- Repair Cooper Countryman (F60)

• 12 00 Engine Electrical System
  • Instructions for removal and replacement of control units (Countryman 2017-2023, except PHEV)
  • Notes on starting assistance (Countryman 2017-2023, except PHEV)
• 12 12 Ignition Wire, Spark Plugs
  • 12 12 011 Removing and installing/replacing all spark plugs (Countryman 2017-2023, except PHEV)
    • Removing all spark plugs
    • Installing all spark plugs
• 12 13 Ignition Coil
  • 12 13 511 Replacing an ignition coil (after vehicle diagnosis) (Countryman 2017-2023, except PHEV)
    • Remove ignition coils
    • Installing the ignition coils
  • 12 13 512 Replacing more than one ignition coil (after vehicle diagnosis) (Countryman 2017-2023, except PHEV)
    • Remove ignition coils
    • Installing the ignition coils
• 12 14 Engine Control Module, Camshaft Sensor, Crankshaft Sensor, Knock Sensor
  • 12 14 521 Replacing the crankshaft sensor (after vehicle diagnosis) (Countryman 2017-2023, except PHEV)
    • Removing the crankshaft sensor
    • Installing the crankshaft sensor
  • 12 14 523 Replace intake camshaft sensor (after vehicle diagnosis) (Countryman base FWD, Countryman base ALL4 AWD)
    • Remove intake camshaft sensor
    • Installing intake camshaft sensor
  • 12 14 524 Replace exhaust camshaft sensor (after vehicle diagnosis) (Countryman base FWD, Countryman base ALL4 AWD)
    • Removing exhaust camshaft sensor
    • Install exhaust camshaft sensor
  • 12 14 550 Replacing the engine control module (DME) (after vehicle diagnosis) (Countryman 2017-2023, except PHEV)
    • Removing the DME control unit
    • Installing the DME control unit
  • 12 14 600 Replacing knock sensor(s) (after vehicle diagnosis) (Countryman base FWD, Countryman base ALL4 AWD)
    • Removing knock sensor
    • Install knock sensor
  • 12 14 705 Programming the engine control module (DME) (Countryman 2017-2023, except PHEV)
  • 12 14 523 Replace intake camshaft sensor (after vehicle diagnosis) (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Removing intake camshaft sensor
    • Installing intake camshaft sensor
  • 12 14 524 Replace exhaust camshaft sensor (after vehicle diagnosis) (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Remove exhaust camshaft sensor
    • Install exhaust camshaft sensor
  • 12 14 602 Replacing knock sensor (after vehicle diagnosis) (cylinders 1-2) (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Removing the knock sensor of cylinders 1 to 2
    • Installing the knock sensor at cylinders 1 to 2
  • 12 14 604 Replacing knock sensor (after vehicle diagnosis) (cylinder 3-4) (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Removing the knock sensor of cylinders 3 to 4
    • Installing the knock sensor at cylinders 3 to 4
• 12 31 Alternator
  • 12 31 020 Removing and installing/replacing alternator (Countryman base FWD, Countryman base ALL4 AWD)
    • Removing the alternator
    • Replacement: Remounting the belt tensioner
    • Installing the alternator
  • 12 31 020 Removing and installing/replacing alternator (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Removing the alternator
    • Replacement: Remounting the belt tensioner
    • Installing the alternator
• 12 41 Starter Motor
  • 12 41 020 Removing and installing/replacing starter motor (Countryman 2017-2023, except PHEV)
    • Removing starter motor
    • Installing starter motor
  • 12 41 041 Replacing the engagement solenoid switch (Countryman 2017-2023, except PHEV)
• 12 42 Positive Battery Cable
  • 12 42 500 Removing and installing/replacing the positive battery cable (after vehicle (diagnosis) (Countryman S FWD, Countryman S ALL4 AWD)
    • Removing positive battery cable from vehicle battery for starter motor
    • Installing the positive battery cable from the battery to the starter
• 12 51 Engine Wiring Harness
  • 12 51 210 Replacing the wiring harness section for injectors and ignition coils (Countryman base FWD, Countryman base ALL4 AWD)
    • Removing wiring harness section for injectors and ignition coils
    • Install the wiring harness section for the injectors and ignition coils
  • 12 51 215 Replace wiring harness section for Valvetronic servomotor (Countryman base FWD, Countryman base ALL4 AWD)
    • Remove the wiring harness section for the Valvetronic servomotor
    • Install the wiring harness section for the Valvetronic servomotor
  • 12 51 235 Remove and install/replace Module 1, sensor system engine wiring (Countryman base FWD, Countryman base ALL4 AWD)
  • 12 51 240 Remove and install/replace Module 2, sensor system engine wiring (Countryman base FWD, Countryman base ALL4 AWD)
  • 12 51 210 Replacing the wiring harness section for injectors and ignition coils (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Removing wiring harness section for injectors and ignition coils
    • Install the wiring harness section for the injectors and ignition coils
  • 12 51 215 Replace wiring harness section for Valvetronic servomotor (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Remove the wiring harness section for the Valvetronic servomotor
    • Install the wiring harness section for the Valvetronic servomotor
  • 12 51 235 Remove and install/replace Module 1, sensor system engine wiring (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Installing the engine wiring harness for the sensor system 1
  • 12 51 240 Remove and install/replace Module 2, sensor system engine wiring (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Installing the engine wiring harness for sensor system 2
• 12 61 Oil Pressure Switch, Oil Level Sensor
  • 12 61 280 Removing and installing/replacing oil pressure switch (Countryman 2017-2023, except PHEV)
    • Removing the oil pressure switch
    • Installing the oil pressure switch
  • 12 61 285 Replacing engine oil level sensor (Countryman base FWD, Countryman base ALL4 AWD)
    • Removing the oil-level sensor
    • Installing the oil-level sensor
  • 12 61 285 Replacing engine oil level sensor (Countryman S FWD, Countryman S ALL4 AWD, Countryman JCW ALL4 AWD)
    • Remove oil level sensor for engine oil
    • Installing the oil-level sensor for engine oil
• 12 63 Switch And Relay
  • 12 63 586 Replacing power distribution box (after vehicle diagnosis) (Countryman 2017-2023, except PHEV)
    • Remove the integrated power supply module (PDM)
    • Install the integrated power supply module (PDM)
• 12 90 ECM Housing
  • 12 90 150 Remove and install/replace engine control module housing (Countryman 2017-2023, except PHEV)
    • Remove E-box
    • Replacement: Remount DME control unit and the integrated supply module (PDM)
    • Install E-box