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Service Specifications

Item Standard value Limit
TIMING CHAIN 
Valve clearance mm (in) Inlet 0.22 ± 0.04 (0.009 ± 0.002) -
Exhaust 0.30 ± 0.04 (0.012 ± 0.002) -
CAMSHAFT 
Cam height mm (in) Inlet 44.71 (1.760) 44.21 (1.741)
Exhaust 44.18 (1.739) 43.68 (1.720)
CYLINDER HEAD AND VALVES 
Outside diameter difference of cylinder head bolt mm (in) - 0.15 (0.006)
Cylinder head bottom face distortion mm (in) 0.03 (0.001) or less -
Cylinder head overall height mm (in) 112.9 - 113.1 (4.445 - 4.452) -
Valve margin mm (in) Inlet 0.85 (0.033) 0.70 (0.028)
Exhaust 1.5 (0.06) 1.35 (0.053)
Valve face angle 45° - 45.5° -
Valve stem-to-guide clearance mm (in) Inlet 0.020 - 0.047 (0.0008 - 0.0018) 0.10 (0.004)
Exhaust 0.041 - 0.068 (0.0017 - 0.0026) 0.15 (0.006)
Valve length mm (in) Inlet 87.21 (3.433) 86.71 (3.414)
Exhaust 88.54 (3.486) 88.04 (3.466)
Valve spring free length mm (in) 52.20 (2.055) 43.1 (1.70)
Valve spring out-of-squareness 2° or less
Valve seat contact width mm (in) 1.1 - 1.5 (0.044 - 0.059) -
PISTON AND CONNECTING ROD 
Piston outer diameter mm (in) 75 (3.0) -
Piston ring to ring groove clearance mm (in) No. 1 0.04 - 0.075 (0.0016 - 0.0029) 0.1 (0.004)
No. 2 0.04 - 0.08 (0.002 - 0.003) 0.1 (0.004)
Piston ring end gap mm (in) No. 1 0.25 - 0.30 (0.010 - 0.011) 0.8 (0.03)
No. 2 0.40 - 0.55 (0.016 - 0.021) 0.8 (0.03)
Oil ring 0.25 - 0.45 (0.010 - 0.017) 1.0 (0.04)
Crankshaft pin oil clearance mm (in) 0.020 - 0.038 (0.0008 - 0.0014) 0.1 (0.004)
Outside diameter difference of connecting rod bolt mm (in) - 0.1 (0.004)
Connecting rod big end thrust clearance mm (in) 0.10 - 0.35 (0.004 - 0.013) 0.4 (0.02)
CRANKSHAFT AND CYLINDER BLOCK 
Crankshaft bearing cap bolt shank length mm (in) - 75.3 (2.96)
Crankshaft end play mm (in) 0.09 - 0.27 (0.004 - 0.010) 0.3 (0.01)
Crankshaft journal oil clearance mm (in) 0.014 - 0.034 (0.0006 - 0.0013) 0.1 (0.004)
Cylinder block top surface distortion mm (in) 0.05 (0.002) 0.1 (0.004)
Cylinder block top face grinding limit (Total resurfacing depth of both cylinder head and cylinder block) mm (in) - 0.2 (0.01)
Cylinder block overall height mm (in) 279.59 (11.007) -
Cylinder bore mm (in) 75 (3.0) -
Cylindrically mm (in) 0.01 (0.0004) or less -