Bench Testing: Commutator
Inspect commutator for roughness, grooves, burns or pitting. If necessary, sand lightly with 500-600 grit sandpaper. Check commutator for out-of-round. Check mica insulators undercut. Ensure depth of undercut is .020-.031" (.50-.80 mm). Commutator may be turned a maximum of .04" (1.0 mm) from original size and mica undercut. Replace if excessively worn.
COMMUTATOR MINIMUM DIAMETER (HITACHI)
| Application | Inch (mm) |
|---|---|
| S114-486 | 1.14 (29) |
| S114-534 | 1.26 (32) |
| S114-630 | 1.54 (39) |
| S114-701B | 1.26 (32) |
COMMUTATOR MINIMUM DIAMETER (MITSUBISHI)
| Application | Inch (mm) |
|---|---|
| M1T72088 | 1.134 (28.8) |
| M1T729857A | 1.134 (28.8) |
| M2T53883 | 1.236 (31.4) |
| M3T37783 | 1.236 (31.4) |