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Bench Testing: Commutator

Inspect commutator for roughness, grooves, burns or pitting. If necessary, sand lightly with 500-600 grit sandpaper. Check commutator for out-of-round. Check mica insulators undercut. Ensure depth of undercut is .020-.031" (.50-.80 mm). Commutator may be turned a maximum of .04" (1.0 mm) from original size and mica undercut. Replace if excessively worn.

COMMUTATOR MINIMUM DIAMETER (HITACHI)

Application Inch (mm)
S114-486 1.14 (29)
S114-534 1.26 (32)
S114-630 1.54 (39)
S114-701B 1.26 (32)
COMMUTATOR MINIMUM DIAMETER (MITSUBISHI)

Application Inch (mm)
M1T72088 1.134 (28.8)
M1T729857A 1.134 (28.8)
M2T53883 1.236 (31.4)
M3T37783 1.236 (31.4)