Oil Cooler Relief Valve Spring: Assembly

1. Place oil circuit of upper body face up. Install steel balls in their proper positions.
   Fig 1: Identifying Steel Balls Installation Point In Upper Body

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2. Install upper separating gasket, upper inter separating gasket and upper separating plate in order shown in illustration.
   Fig 2: Installing Upper Separating Gasket, Upper Separating Plate And Upper Inter Separating Gasket

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3. Install reamer bolts f  from bottom of upper body. Using reamer bolts as guides, install separating plate and gaskets as a set.
   Fig 3: Installing Reamer Bolts F From Bottom Of Upper Body

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4. Install pilot filter.
   Fig 4: Installing Pilot Filter

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5. Place lower body as shown in illustration (side of inter body face up). Install steel balls in their proper positions.
   Fig 5: Identifying Steel Balls Installation Points In Lower Body

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6. Install inter body on upper body using reamer bolts f  as guides.
   • Be careful not to dislocate or drop steel balls. 
   Fig 6: Installing Inter Body On Upper Body Using Reamer Bolts "F"

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7. Install check balls and oil cooler relief valve springs in their proper positions in lower body.
   Fig 7: Installing Check Balls And Oil Cooler Relief Valve Springs In Lower Body

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8. Install lower separating gasket, lower inter separating gasket and lower separating plate in order shown in illustration.
   Fig 8: Installing Lower Separating Gasket, Lower Separating Plate And Inter Separating Gasket

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9. Install bolts e  from bottom of lower body. Using bolts e  as guides, install separating plate and gaskets as a set.
   Fig 9: Installing Bolt E From Bottom Of Lower Body

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10. Temporarily install support plates on lower body.
11. Install lower body on inter body using reamer bolts f  as guides and tighten reamer bolts f  slightly.

Fig 10: Installing Lower Body On Inter Body Using Reamer Bolt "F"

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• Apply ATF to O-rings. 

Fig 11: Installing O-Rings To Solenoid Valves And Terminal Body

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Bolt length, number and location: 

Fig 12: Bolt Specifications

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Fig 13: Locating Bolt Installation Point

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1. Install and tighten bolts b  to specified torque.

   :7 - 9 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 

   Fig 14: Installing And Tightening Bolts "B"

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2. Install solenoid valve assembly and line pressure solenoid valve to lower body.
   Fig 15: Installing Solenoid Valve Assembly And Line Pressure Solenoid Valve

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3. Set oil strainer, then tighten bolts a, c, d  and nuts f  to specified torque.

   :7 - 9 N.m (0.7 - 0.9 kg-m, 61 - 78 in-lb) 

   Fig 16: Tightening Bolts A, C, D And Nuts

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4. Tighten bolts e  to specified torque.

   :3.4 - 4.4 N.m (0.35 - 0.45 kg-m, 30.4 - 39.1 in-lb) 

Fig 17: Tightening Bolts "E"

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