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Home >> Oldsmobile >> 2002 >> Intrigue GL >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Gear Replacement >> Installation Procedure
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Installation Procedure

  1. Install the power steering gear through the left wheel opening.
    Fig 1: Installing Power Steering Gear
    G01758399Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the power steering gear mounting bolts and nuts (1,4).

    Tighten 

    Tighten the power steering gear mounting bolts to 80 N.m (59 lb ft).

  3. Inspect the threads on the power steering pressure hose and the power steering return hose.
  4. Inspect the O-ring seals on the power steering hoses.
  5. Replace the seals if damaged, lubricate the seals before installation.
  6. Install the clamp that holds the power steering hoses to the power steering gear.
  7. Install the Magnasteer Variable Assist electrical connector to the power steering gear assembly, if equipped with variable effort steering.
  8. Install the power steering pressure hose to the power steering gear. Refer to Power Steering Pressure Hose Replacement .
  9. Install the power steering return hose to the power steering gear. Refer to Power Steering Return Hose Replacement .
  10. Raise the frame into position (3).
  11. Install NEW rear frame bolts.
  12. Remove the jackstands.
  13. Install the tie rod ends to the steering knuckles. Refer to Tie Rod End Replacement - Outer .
    Fig 2: Installing Power Steering Gear Mounting Bolts And Nuts
    G01758400Courtesy of GENERAL MOTORS CORP.
    NOTE: Set steering shaft so the block tooth on the upper steering shaft is at the 12 o'clock position, the wheels on the vehicle are straight ahead and set the ignition switch to the LOCK position. Failure to follow these procedures could result in damage to the coil.

    Important:  During the installation of the intermediate steering shaft, ensure the steering shaft is seated before you install the pinch bolt. The two mating shafts may disengage if the pinch bolt is inserted into the coupling before the steering shaft installation.

  14. Install the intermediate steering shaft to the steering gear (5). Refer to INTERMEDIATE STEERING SHAFT REPLACEMENT in Steering Wheel and Column.
  15. Install the tire and wheel assemblies. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION in Tires and Wheels.
  16. Remove the drain pan from under the vehicle.
  17. Lower the vehicle.
  18. Fill the power steering system with power steering fluid. Refer to Checking and Adding Power Steering Fluid .
  19. Bleed the power steering system. Refer to Bleeding the Power Steering System .
  20. Inspect the power steering system for leaks. Refer to Power Steering Fluid Leaks .
  21. Preform a front end alignment. Refer to INTRIGUE in Wheel Alignment.
    Fig 3: Intermediate Steering Shaft
    G01758401Courtesy of GENERAL MOTORS CORP.
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