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Case Extension Housing: Removal

  1. Raise and support the vehicle. Disconnect the right drive axle from the transaxle. See appropriate AXLE SHAFTS article in DRIVELINE/AXLES. Remove the transaxle brace. See TRANSAXLE BRACE  .
  2. Remove the vehicle speed sensor. See VEHICLE SPEED SENSOR  . Remove the case extension housing bolts. See Fig 1 .
  3. Remove the case extension housing with axle seal and the "O" ring. Inspect the case extension for the following conditions:
    • Damaged or porous sealing surface for the case extension seal.
    • Damaged or porous sealing surface for the vehicle speed sensor.
    • Damaged or porous sealing surface for the right drive axle oil seal.
    • Damaged or porous sealing surface for the case extension housing.
    • Damaged or worn differential carrier bushing or output shaft bearing.
    • Damaged bolt holes.
    • Inspect the drive axle seal and replace if necessary.
Fig 1: Removing & Installing Case Extension
G00057607Courtesy of GENERAL MOTORS CORP.