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Home >> Pontiac >> 2003 >> Sunfire Standard >> Repair and Diagnosis >> Body & Frame >> Windows >> Stationary Window System >> Repair Instructions >> Rear Window Replacement >> Removal Procedure
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Removal Procedure

CAUTION: If a window is cracked but still intact, crisscross the window with masking tape in order to reduce the risk of damage or personal injury.
IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Open the rear compartment lid in order to access the reveal molding.
  2. Remove the rear quarter trim panels. Refer to COAT HOOK REPLACEMENT in Interior Trim.
  3. Disconnect the rear window electrical connectors.
    Fig 1: Disconnecting Rear Window Electrical Connectors
    G01559470Courtesy of GENERAL MOTORS CORP.
    CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
  4. Cover to protect the following parts from broken glass:
    • The upper dash pad
    • The defroster outlets and A/C outlets
    • The seats and carpeting
    CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
    IMPORTANT: The rear window reveal molding fills the cavities between the body and window.
  5. If the reveal molding is stretched or damaged, it cannot be reused. It must be replaced.
  6. Remove the rear window reveal molding (1). Refer to REAR WINDOW REVEAL MOLDING REPLACEMENT  .

    If the rear window reveal molding will not release, use a utility knife in order to cut around the window in order to remove the rear window reveal molding.

    Fig 2: Removing Rear Window Reveal Molding
    G01559471Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Keep the cutting edge of the tool against the rear window.
  7. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use J 24402-A, J 39032  or equivalent in order to remove the window.
      Fig 3: Removing Window Glass Sealant Remover (Cold Knife)
      G01559472Courtesy of GENERAL MOTORS CORP.
  8. With the aid of an assistant, use the suction cups in order to lift the rear window from the opening.
    Fig 4: Lifting Rear Window Using Suction Cups
    G01559473Courtesy of GENERAL MOTORS CORP.