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Home >> Pontiac >> 2004 >> Aztek Base, AWD >> Repair and Diagnosis >> Body & Frame >> Windows >> Door System, Mirror System & Window System >> Repair Instructions >> Door Handle Replacement - Front Outside >> Removal Procedure
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Removal Procedure

NOTE: Refer to Tape Corners of Panel Notice in Cautions and Notices.
  1. Place tape around the handle to protect the paint.
    IMPORTANT: The outside door handles have adjustable handle-to-lock rods. This allows for adjustment of the amount of travel needed to operate the outside door handle.
    It is important to remove all free play between the outside handle and the lock. Do NOT operate the outside handle before you have made these adjustments.
  2. Remove the front door trim panel. Refer to Trim Panel Replacement - Side Front Door (Aztek)  or Trim Panel Replacement - Side Front Door (Rendezvous) .
  3. Remove the water deflector. Refer to Water Deflector Replacement - Front Door .
  4. Disconnect the outside door handle rod-to-lock.
    Fig 1: View Of Outside Door Handle Rod-To-Lock
    GM624645Courtesy of GENERAL MOTORS CORP.
  5. Remove the center of the rivets using a center punch.
    Fig 2: Removing Center Of Rivet With Punch
    GM621588Courtesy of GENERAL MOTORS CORP.
  6. Drill out the rivet from the front outside door handle using a 6.35mm (1/4-in) drill bit.
    Fig 3: Removing Rivet With Drill
    GM621621Courtesy of GENERAL MOTORS CORP.
  7. Remove the outside door handle from the front door.
    Fig 4: View Of Door Handle
    GM621617Courtesy of GENERAL MOTORS CORP.
  8. Remove the outside door handle from the door handle rod.