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Home >> Pontiac >> 2004 >> Aztek Base, AWD >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Cooler Pipe/Hose Replacement >> Installation Procedure
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Installation Procedure

  1. Install the cooler pipe.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the cooler pipe bracket retaining screws and studs.

    Tighten:  Tighten the screws to 10 N.m (89 lb in).

  4. Connect the wiring harness to the cooler bracket studs.
  5. Connect the low pressure hose to the cooler pipe.
  6. Install the power steering gear heat shield. Refer to Power Steering Gear Heat Shield Replacement .
  7. Fig 1: View Of Power Steering Hoses - 3.8L
    GM294335Courtesy of GENERAL MOTORS CORP.
  8. Connect the cooler pipe low pressure line to the power steering gear.

    Torque:  Torque to 27 N.m (20 lb ft).

  9. Install the engine splash shield. Refer to Splash Shield Replacement - Engine in Body Front End.
  10. Lower the vehicle.