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Home >> Pontiac >> 2004 >> GTO Standard >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Catalytic Converter Replacement >> Installation Procedure
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Installation Procedure

  1. Position the catalytic converter assembly to the vehicle.
  2. Support the catalytic converter assembly with a jackstand.
  3. Fig 1: View Of Catalytic Converter-To-Exhaust Manifold Flange Retaining Nuts
    GM1343074Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the catalytic converter to exhaust manifold flange retaining nuts (1).

    Tighten:  Tighten the catalytic converter to exhaust manifold flange bolts to 25 N.m (18 lb ft).

  5. Fig 2: View Of Muffler Flange Gasket
    GM1343069Courtesy of GENERAL MOTORS CORP.
  6. Install a new catalytic converter to muffler flange gasket (2).
  7. Install the catalytic converter to muffler flange bolts (1).

    Tighten:  Tighten the catalytic converter to muffler flange bolts to 45 N.m (33 lb ft).

  8. Fig 3: Locating Exhaust Support Brace Bracket Bolts - Manual Transmission
    GM1343065Courtesy of GENERAL MOTORS CORP.
  9. On vehicles with manual transmission, install the exhaust support brace bracket bolts (1).

    Tighten:  Tighten the exhaust support brace bracket bolts to 35 N.m (26 lb ft).

  10. Fig 4: Locating Exhaust Support Brace Bracket Bolts - Automatic Transmission
    GM1343060Courtesy of GENERAL MOTORS CORP.
  11. On vehicles with automatic transmission, install the exhaust support brace bracket bolts (1).

    Tighten:  Tighten the exhaust support brace bracket bolts to 35 N.m (26 lb ft).

  12. Install the oxygen sensors. Refer to the following in Engine Controls:
  13. Lower the vehicle.
  14. CAUTION: Refer to Exhaust Service Caution in Cautions and Notices.
    CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  15. Connect the negative battery cable.