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Home >> Pontiac >> 2004 >> Sunfire Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 2.2L (L61) Introduction >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure
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Installation Procedure

  1. Install the fuel filler pipe.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the fuel filler pipe attaching screw to the under body.
    Fig 1: Identifying Fuel Filler Pipe Attaching Screw
    GM783458Courtesy of GENERAL MOTORS CORP.

    Tighten:  Tighten the fuel filler pipe attaching screw to 10 N.m (89 lb in).

  3. Install the fuel filler hose.
    Fig 2: View of Fuel Filler Hose
    GM783454Courtesy of GENERAL MOTORS CORP.
  4. Position the fuel filler hose clamp at the fuel tank and fuel fill tube.

    Tighten:  Tighten the fuel tank filler hose clamps to 3 N.m (27 lb in).

  5. Lower the vehicle.
  6. Install the fuel filler pipe retainers to the fuel filler pipe access panel.
    Fig 3: Identifying Fuel Filler Pipe Retainers
    GM783460Courtesy of GENERAL MOTORS CORP.
  7. Install the fuel filler cap.