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Home >> Pontiac >> 2005 >> Aztek Base, FWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 3.4L - Introduction >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Locating Fuel Filler Pipe Attaching Nut To Wheelhouse Stud
    GM670047Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel filler pipe through grommet on the fuel fill pocket (4).
    2. Fig 2: View Of Fuel Tank Filler Pipe Hose Clamp
    GM670051Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the fuel filler pipe (2) to the fuel tank (1). Fully seat the fill pipe to stop on the tank.

    Tighten:  The fuel filler pipe clamp to 2.5 N.m (22 lb in).

    3. Fig 3: Locating Fuel Filler Pipe Attaching Nut To Wheelhouse Stud
    GM670047Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel filler pipe attaching screw (3) to the wheelhouse panel.

    Tighten:  The fuel filler pipe attaching screw to 25 N.m (18 lb ft).

  4. Install the fuel filler pipe attaching nut (1) to the wheelhouse panel.

    Tighten:  Tighten the fuel filler pipe attaching nut to 25 N.m (18 lb ft).

  5. Lower the vehicle.
  6. Refill the fuel tank.
  7. Tighten the fuel filler cap.
  8. Reconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (LA1) in Engine Electrical.
  9. Inspect for fuel leaks with the following procedure:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
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