Installation Procedure
- Clean the fuel sender sealing flange.
- Install the NEW fuel sender seal to the fuel tank.
- Install the fuel sender and the fuel sender lock ring.
- Use the J39765-A (1) in order to install the fuel sender lock ring. See Special Tools .
- Install the fuel pipes to the fuel sender. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
- Install the fuel sender sensor electrical connectors.
- Install the fuel sender shield.
- Install the fuel sender shield nuts.
Tighten: Tighten the nuts to 6 N.m (53 lb in).
- Install the fuel tank. Refer to Fuel Tank Replacement .
IMPORTANT:
Always replace the fuel sender seal when installing the fuel sender assembly.
IMPORTANT:
Do not fold over or twist the fuel pump strainer when installing the fuel sender assembly, as this will restrict fuel flow. Also, assure that the fuel pump strainer does not block full travel of float arm.
NOTE:
Refer to Fastener Notice in Cautions and Notices.